Energy and power

Energy sources for aerospace systems include electrochemicals, mechanical rotation, solar illumination, radioisotopes, and nuclear reactors. Energy is converted to power with engines, turbines, photovoltaics, thermoelectric and thermionic devices, and electrochemical processes. Although some early spacecraft flew with battery power, for longer flights the choice has been either solar or nuclear. Manned spacecraft must have power for the total mission duration including boost into orbit, on-orbit, and subsequent re-entry. Batteries are too heavy for extended manned space missions; tradeoff study alternatives range from radioisotope heated thermionic converters to hyperbolic-fueled engines. Arrays of solar cells are the obvious choice for powering space stations and for other extended-duration missions. This article emphasizes developments for space and airplane power systems. Enabling technologies are described along with significant spin-offs and future systems     

Self-Adapting dc Converter for Solar Spacecraft Power Supply Selbstanpassender Gleichstromwandler für die Energieversorgung eines Sonnensatelliten

The voltage-current characteristic of solar cells that provide power for a spacecraft can vary over a wide range. For maximum power transfer from the solar cells to the battery system a power converter has to be designed that adjusts its input impedance to a value equal to the output impedance determined by the operating power characteristic of the solar cells. This paper discusses a circuit and calculations for a design to match this condition. The proposed power converter is simple, lightweight, and reliable and will be used in the Sunblazer satellite.     

Nuclear Power Systems for Spacecraft

A review and comparison of the weights, sizes, and costs of nuclear and non-nuclear spacecraft power systems is presented and discussed. Nuclear power systems include the range below 10 kW, with an electrical output to weight ratio of 0.5 to 1.0 pounds per watt. Comparisons show that primary batteries are lighter for short-duration missions of a few hours; fuel cells are lighter for durations of one to two months; and solar-cell/secondary battery combinations are to be preferred when sunlight is adequate.     

Spacecraft energy storage systems

Flywheel Energy Storage Systems represent an exciting alternative to traditional battery storage systems used to power satellites during periods of eclipse. The increasing demand for reliable communication and data access is driving explosive growth in the number of satellite systems being developed as well as their performance requirements. Power-on orbit is the key to this performance, and batteries are becoming increasingly unattractive as an energy storage media. Flywheel systems offer very attractive characteristics for both energy storage, in terms of energy density and the number of charge/discharge cycles, and the important side benefit of spacecraft attitude control     

Galileo probe battery system

NASA's pair of Galileo spacecraft arrived at Jupiter on 7 December 1995. The Probe descended into the upper Jovian atmosphere, performing its planned sequence of scientific measurements of the properties of that medium for about an hour. This Probe has been the most ambitious planetary entry vehicle to date. It evolved over several years of planning and construction, its launch was postponed many times, for a variety of reasons; and it required more than 6 years of travel after launch to reach the planet. Its electrical power was provided by a primary Li-SO₂ battery, supplemented with two thermal batteries (CaCrO₄-Ca) used for firing pyrotechnic initiators during the atmospheric entry. These power sources were designed to be robust, to assure they would perform their intended function after surviving several years in space. This paper discusses the final production, qualification, and the systems testing of these batteries prior to and following launch. Their excellent performance at Jupiter confirmed their life enhancement design features     

International Space Station power storage upgrade planned

As the Earth-orbit International Space Station (ISS) grows, it needs more power which is generated by solar panels. For periods in which the planet Earth occults sunlight, energy is stored in the biggest set of batteries ever flown in space. Reliability of power is important in a space station because a failure requires costly launch of replacement components. Even greater importance results when astronauts work in the station. A power failure that causes the astronauts to perish would be a very serious event. The first battery-containing "integrated equipment module" was launched November 30, 2000 and installed on port 6 of the International Space Station. Two more modules will be launched by the United States; to be launched in 2004 is the European Space Agency's "attached COLUMBUS APM laboratory," which will have its own power system. Unexpected battery-related events occurred in the integrated equipment module during its first year-and-a-half in orbit. The problems and their solutions were described in papers presented at the 37/sup th/ Intersociety Energy Conversion Engineering Conference. Since the International Space Station carries more battery cells than any other spacecraft, the in-flight performance data from its battery assembly can be useful to engineers who design power supplies for other spacecraft. We, therefore, summarize the battery development process, the adopted design, and an unexpected in-flight battery degradation and its correction.     

Solar power system options for the Radiation and TechnologyDemonstration spacecraft

The Radiation and Technology Demonstration (RTD) Mission has the primary objective of demonstrating high-power (10 kilowatts) electric thruster technologies in Earth orbit. This paper discusses the conceptual design of the RTD spacecraft photovoltaic (PV) power system and mission performance analyses. These power system studies assessed multiple options for PV arrays, battery technologies and bus voltage levels. To quantify performance attributes of these power system options, a dedicated Fortran code was developed to predict power system performance and estimate system mass. The low-thrust mission trajectory was analyzed and important Earth orbital environments were modeled. Baseline power system design options are recommended on the basis of performance, mass and risk/complexity. Important findings from parametric studies are discussed and the resulting impacts to the spacecraft design and cost     

燃料电池无人机动力系统方案设计与试验

针对燃料电池为主能源的无人机（UAV）动力系统,设计了纯燃料电池动力系统、燃料电池/蓄电池（简称燃蓄）被/主动混合动力系统3种拓扑结构方案。以空冷质子交换膜燃料电池为例,搭建了燃料电池动力系统方案一体化试验平台。考虑阶梯型和阶跃型2种加载形式,试验研究了燃料电池自身的动态特性和启动特性。以阶梯型功率剖面的加载形式,试验研究了纯燃料电池动力系统放电特性;以无人机典型任务剖面作为加载形式,开展燃蓄被/主动混合动力系统对比试验研究。试验结果表明：纯燃料电池动力方案适用于低机动小型无人机,燃蓄被动混合方案可满足小型无人机大机动飞行,燃蓄主动混合方案系统可适应中大型无人机更长航时飞行。     

Global avionics in the future

The following topics are discussed: new batteries for old airplanes; new charge controls for lengthening battery life; fast methods for batteries charging; AC conductance measurement based battery testing; pulse power; bipolar lead-acid batteries vs supercapacitors; Ni electrode cells for spacecraft; worn-out battery disposal; recycling technology; vehicle batteries cost; high energy content batteries; and energy storage for electric utilities     

Computer Simulation of Satellite Electric Power Systems

A computer program concept is described for performing an electrical analysis and a transient thermal analysis of a satellite electric power subsystem consisting of a solar array, battery, and power controls. The program "flies" the power subsystem and certain thermally sensitive portions of the spacecraft through one or more complete orbits, and plots curves of voltages, currents, temperatures, and energy balance in critical parts of the power and thermal subsystems.     

一种基于SOC补偿器的并联型 电池系统等效电路模型

以锂离子电池为载体的电源系统为航天器稳定、可靠运行提供了一种有效 的方式。通过多个电池单体的并联可扩大电池系统容量,即并联型电池系统。针对锂离 子并联型电池系统的工作特性,因电池单体性能参数不一致而难以被准确表征的问题, 分析各电池单体性能参数与电池系统性能参数的扩展关系及并联电路工作特性,提出一 种基于SOC 补偿器的并联型电池系统等效电路模型;在Matlab/Simulink 环境下搭建电池 系统仿真平台,通过仿真结果与实验数据对比分析验证所提出模型的准确性。     

The New Horizons Spacecraft

The New Horizons spacecraft was launched on 19 January 2006. The spacecraft was designed to provide a platform for seven instruments designated by the science team to collect and return data from Pluto in 2015. The design meets the requirements established by the National Aeronautics and Space Administration (NASA) Announcement of Opportunity AO-OSS-01. The design drew on heritage from previous missions developed at The Johns Hopkins University Applied Physics Laboratory (APL) and other missions such as Ulysses. The trajectory design imposed constraints on mass and structural strength to meet the high launch acceleration consistent with meeting the AO requirement of returning data prior to the year 2020. The spacecraft subsystems were designed to meet tight resource allocations (mass and power) yet provide the necessary control and data handling finesse to support data collection and return when the one-way light time during the Pluto fly-by is 4.5 hours. Missions to the outer regions of the solar system (where the solar irradiance is 1/1000 of the level near the Earth) require a radioisotope thermoelectric generator (RTG) to supply electrical power. One RTG was available for use by New Horizons. To accommodate this constraint, the spacecraft electronics were designed to operate on approximately 200 W. The travel time to Pluto put additional demands on system reliability. Only after a flight time of approximately 10 years would the desired data be collected and returned to Earth. This represents the longest flight duration prior to the return of primary science data for any mission by NASA. The spacecraft system architecture provides sufficient redundancy to meet this requirement with a probability of mission success of greater than 0.85. The spacecraft is now on its way to Pluto, with an arrival date of 14 July 2015. Initial in-flight tests have verified that the spacecraft will meet the design requirements.     

POWOW: power without wires: a SEP concept for space exploration

Electric propulsion has emerged as a cost-effective solution to a wide range of satellite applications. Deep Space 1 successfully demonstrated electric propulsion as the primary propulsion source for a satellite. The POWOW concept is a solar-electric propelled spacecraft capable of significant cargo and short trip times for traveling to Mars. It would enter aerosynchronous orbit and from there, beam power to surface installations via lasers. The concept has been developed with industrial partner expertise in high efficiency solar cells, advanced concentrator modules, innovative arrays, and high power electric propulsion systems. The latest version of the spacecraft, the technologies used, and trip times to Mars are presented. The POWOW spacecraft is a general purpose solar electric propulsion system that uses new technologies that are directly applicable to commercial and government spacecraft with power levels ranging from a LEO power level of 4 kW up to GEO spacecraft about 1 MW. The system is modular, expandable, and amenable to learning curve cost projection methods     

The MESSENGER Spacecraft

The MErcury Surface, Space ENvironment, GEochemistry, and Ranging (MESSENGER) spacecraft was designed and constructed to withstand the harsh environments associated with achieving and operating in Mercury orbit. The system can be divided into eight subsystems: structures and mechanisms (e.g., the composite core structure, aluminum launch vehicle adapter, and deployables), propulsion (e.g., the state-of-the-art titanium fuel tanks, thruster modules, and associated plumbing), thermal (e.g., the ceramic-cloth sunshade, heaters, and radiators), power (e.g., solar arrays, battery, and controlling electronics), avionics (e.g., the processors, solid-state recorder, and data handling electronics), software (e.g., processor-supported code that performs commanding, data handling, and spacecraft control), guidance and control (e.g., attitude sensors including star cameras and Sun sensors integrated with controllers including reaction wheels), radio frequency telecommunications (e.g., the spacecraft antenna suites and supporting electronics), and payload (e.g., the science instruments and supporting processors). This system architecture went through an extensive (nearly four-year) development and testing effort that provided the team with confidence that all mission goals will be achieved. Larry E. Mosher passed away during the preparation of this paper.     

单一压力容器镍氢电池组几何参数对其温度场的影响

 针对实际空间用单一压力容器(IPV)镍氢电池组的传热特点,建立其瞬态热分析的数学物理仿真模型。通过设计改变电池组几何参数,包括电池组底板厚度、套筒高度和厚度,采用有限差分法,对比模拟研究电池组在飞船实际运行条件下几何参数对其温度场的影响。结果表明：套筒厚度对电池组温度场的影响最为敏感,增大套筒厚度可明显缩短电池组热系统达到平衡态的响应时间;其次是套筒高度;改变底板厚度对电池组温度场变化影响不明显。该研究为镍氢电池组的结构优化和热控制研究提供理论基础。     

Hybrid power sources for Land Warrior scenario

Hybrid systems utilizing a zinc-air battery or a Proton Exchange Membrane Fuel Cell (PEMFC) as the high energy density component coupled with a rechargeable battery (lead-acid or nickel-metal hydride) or electrochemical capacitor (EC) bank as the high power density component were tested under a high-pulse application load, Land Warrior (LW). The hybrid power sources successfully operated the LW cyclic load beyond the capabilities of the specific single chemistry systems studied. The zinc-air battery hybrids allowed approximately triple the operation time of PEMFC hybrids. The best performing hybrid system was the zinc-air battery/lead-acid battery. It provided the greatest operating voltage and longest operating time     

Scaling of advanced power systems

Parts of a study conducted to examine state-of-the-art power systems applicable to future military spacecraft are summarized. The study focused on burst-mode megawatt-class CW power, such as might be applied to SDIO directed energy systems, but lower-power, continuous-duty subsystems were included in less detail. A set of simple mass and volume algorithms has been developed to approximate several prime systems, and these were incorporated into a Lotus 1-2-3 spreadsheet. Among the power subsystems included in that study were primary batteries, alkaline primary fuel cells, and combustion turbogenerators. These systems, which are the most likely candidates for mobile battlefield power, are described     

Attitude coordination for spacecraft formation with multiple communication delays

Communication delays are inherently present in information exchange between spacecraft and have an effect on the control performance of spacecraft formation. In this work, attitude coordination control of spacecraft formation is addressed, which is in the presence of multiple communication delays between spacecraft. Virtual system-based approach is utilized in case that a constant reference attitude is available to only a part of the spacecraft. The feedback from the virtual systems to the spacecraft formation is introduced to maintain the formation. Using backstepping control method, input torque of each spacecraft is designed such that the attitude of each spacecraft converges asymptotically to the states of its corresponding virtual system. Furthermore, the backstepping technique and the Lyapunov–Krasovskii method contribute to the control law design when the reference attitude is time-varying and can be obtained by each spacecraft. Finally, effectiveness of the proposed methodology is illustrated by the numerical simulations of a spacecraft formation.     

Life cycle testing of a sealed 24-V, 42-Ah nickel-cadmium aircraftbattery

Extensive research has been conducted in the design and manufacture of very long life sealed maintenance free nickel-cadmium aircraft batteries. This study presents data on a 100% depth of discharge (DOD) life test performed on a nominal capacity 42-Ah battery. The purpose of this study is to validate design concepts, determine the life characteristics of the newly designed sealed Ni-Cd batteries, and develop baseline information on failure rates and mechanisms. The data from this experiment can be used to compare depth of discharge versus battery life with similar tests such as the lower DOD experiments performed on spacecraft batteries. This information is important in the ongoing development of long life batteries and in developing failure models for life prediction     

基于无迹卡尔曼滤波法的串联型电池系统 荷电状态估计研究

以锂离子电池为载体的电源系统为航天器稳定可靠运行提供了一种有效的方式.多个电池单体经串联可扩大电池系统容量,即串联型电池系统.为准确估计串联型锂离子电池系统的荷电状态(State of Charge,SOC),针对扩展卡尔曼滤波(Extended Kalman Filter,EKF)计算复杂、精度不高等问题,结合串联型电池系统空间状态方程,提出基于无迹卡尔曼滤波法(Unscented Kalman Filter,UKF)的串联型电池系统荷电状态估计算法.在恒流和脉冲两种工况下,通过对比分析UKF与EKF算法的仿真结果与实验数据的匹配情况,证明了提出算法的准确性和高鲁棒性.