SiC晶须增强机械合金化Al—12Ti复合材料的力学性能

研究了ＳｉＣ晶须对机械合金化Ａｌ－１２Ｔｉ基复合材料的这曙力学性能和５５０℃空气气氛下暴露后力学性能的变化规律。     

机械合金化Al—Fe—Ni粉末热静液挤压致密工艺研究

本文探讨了机械合金化Ａｌ－４．９Ｆｅ－４．９Ｎｉ粉末的无包套脱气封焊或烧结的直接经热静液挤压致密的可能性，同时研究了挤压比、挤压温度和粉末硬度对挤压力和合金性能的影响，以及获得接近理论密度的挤压棒材的工艺条件。结果表明，热静液挤压工艺可以使机械合金化粉末致密化而获得接近理论密度的挤压棒材。玻璃石墨挤压介质可有效地防止粉末压坯的进一步氧化，而使挤压棒具有优异的性能。     

机械合金化Al－Ti合金的力学性能

采用真空热压及热静液挤压将机械合金化Ａｌ－Ｔｉ合金粉末固结成形。测试了挤压棒材的机械性能，并对材料的微观组织结构进行了分析。结果表明，球磨使钛过饱和地溶解于铝基体中，在热固结成形过程中，以细小弥散分布的Ａｌ３Ｔｉ金属间化合物（约３０ｎｍ）析出。由于Ａｌ３Ｔｉ对晶内位错滑移的阻碍作用，使合金强度提高。合金的晶粒细小（约０．３μｍ），且由于Ａｌ３Ｔｉ对晶界迁移的阻碍作用，晶粒尺寸在４００℃热处理时长大不明显，故Ａｌ３Ｔｉ弥散相具有良好的抗粗化能力，使得Ａｌ－Ｔｉ合金具有较好的热稳定性。     

SiC晶须增强机械合金化A1-12Ti复合材料的力学性能

研究了SiC晶须对机械合金化（MA）A1－12Ti基复合材料的室温力学性能和55℃空气气氛下暴露后力学性能的变化规律。结果表明：SiCw起到了较好的增强作用，复合材料的强度、弹性模量、比强度、比刚度和弯曲断裂应变等各项力学性能比基体合金MAA1-12Ti均明显提高，但热稳定性变差，长时间高温暴露导致SiCw／基体之间界面压应力松驰，界面结合强度下降，是复合材料力学性能恶化的主要原因。     

机械合金化Al－Fe－Ni粉末热静液挤压致密工艺研究

本文探讨了机械合金化Ａｌ－４．９Ｆｅ－４．９Ｎｉ粉末的无包套脱气封焊或烧结的直接经热静液挤压致密的可能性．同时研究了挤压比、挤压温度和粉末硬度对挤压力和合金性能的影响，以及获得接近理论密度的挤压棒材的工艺条件。结果表明，热静液挤压工艺可以使机械合金化粉末致密化而获得接近理论密度的挤压棒材。玻璃石墨挤压介质可有效地防止粉末压坯的进一步氧化，而使挤压棒具有优异的性能。     

砂带研磨Ti—6Al—4V合金工艺研究

研究了Ti-6Al-4V合金的砂带磨削工艺和磨削机理。试验结果表明,不同砂带、不同砂带运动速度和不同磨削压力对磨削深度和磨削量影响较大,并对它们之间的关系作了一些探讨。     

Ti—6Al—4V铸件精磨研究

Ｔｉ┐６Ａｌ┐４Ｖ铸件精磨研究北京航空材料研究院吴崇周钛属难加工材料，比重小，强度硬度高，因此每次的加工量都很小。钛的导热系数低，而磨擦系数却很高，在磨削过程中会产生大量热量，由于磨削热不能迅速传出磨削区，必将引起磨削区温度过高，使工件表面产生磨削烧...     

Ti6Al4V合金的磨损行为和磨损机制

采用销-盘式高温磨损试验机对Ti6Al4V合金在20～400℃进行干滑动摩擦磨损实验,研究了Ti6Al4V合金的磨损行为并探讨了其磨损机制。结果表明:25℃时,合金的磨损量随载荷的增加而逐渐升高;200℃时的磨损量略高于25℃,但当载荷高于200N时,磨损量急剧升高。当温度为400℃、载荷在50～100N时,磨损量降低且达到最低值,随后在100～200N之间磨损量略有升高,200N以后磨损量急剧升高。25℃和200℃下磨损机制主要为黏着磨损和磨粒磨损;400℃、载荷为100～200N时磨损机制为氧化轻微磨损。研究发现,磨损过程中形成机械混合层,当400℃,载荷为100～200N时机械混合层中出现氧化物Ti8O15和TiO2,这样硬的机械混合层具有显著地减磨作用。     

制备工艺对多孔Ti6Al4V微观结构和性能的影响

多孔介质强迫发汗冷却是解决高超声速飞行器前缘热防护问题的有效措施。其中,多孔介质的孔隙结构及性能对于其冷却效果和可靠性影响显著,因此,制备出符合强迫发汗冷却要求的多孔材料至关重要。本工作以Ti6Al4V预合金粉末为原料,采用模压成型结合高温烧结,制备了不同开气孔率的多孔Ti6Al4V试样,通过金相及SEM观察、力学性能测试、XRD分析等方法研究烧结温度和保温时间对多孔Ti6Al4V孔隙形貌、显微组织和力学性能的影响。结果表明：提高烧结温度、延长保温时间会降低材料的开气孔率;开气孔率高时,材料中孔隙连通,渗流率高,但样品强度低;开气孔率低时,材料中孔隙闭合,大孔数量减少,渗流率低,强度高。其中开气孔率为21.8%的多孔Ti6Al4V试样综合性能最好。当该多孔Ti6Al4V样品作为主动防热材料时,可以耐受平均热流为2.5 MW/m²的火焰烧蚀。     

高合金化Al—Si合金室温和高温短时性能的研究

采用透射电镜和扫描电镜对高合金化的ＺＡｌＳｉ６Ｃｕ２Ｍｇ合金在高温（１７０～３００℃）、短时（５～３０ｍｉｎ）条件下的微观组织变化及其对力学性能的影响进行了研究。结果表明，加入一定量的合金元素不仅提高了合金的室温力学性能，而且还能抑制在高温下Ｍｇ２Ｓｉ相的聚集长大，有利于提高合会的热强性。     

TC4合金的新型本构关系

通过热态模拟试验 ,系统地研究了主要锻造热力参数 (变形速度、变形温度、变形程度 )与 TC4合金流动应力、微观组织之间的数值关系 ,采用数理统计原理 ,科学地分析并回归出了能综合反映锻造热力参数和微观组织演化过程对材料成形性能影响的本构方程 ,定性地探讨了各热力参数对 TC4合金组织和性能的影响规律 ,为TC4合金锻造过程的数值模拟和锻造热力参数的合理制订与控制提供了基础。     

置氢Ti-6Al-4V合金超塑变形行为

研究了置氢Ti-6Al-4V合金的超塑变形行为.结果表明,氢可以增强动态回复和动态再结晶效应,使真应力-真应变曲线表现出相对稳定的流变应力;置入适量的氢可以使峰值流变应力降低58%,从流变应力的角度出发,相当于使应变速率提高几倍或使超塑变形温度降低约50℃;随氢含量的增加,延伸率呈下降趋势,超塑拉伸断口由延性断口转变为脆性断口.     

Ti-6Al-4V钛合金疲劳小裂纹扩展行为的研究

对两种热处理状态的Ti-6Al-4V锻件钛合金的疲劳小裂纹扩展行为进行了研究.使用应力强度因子范围ΔK对小裂纹和长裂纹的扩展速率进行关联.结果表明,恒幅载荷R=0和R=-1下两种材料都表现出小裂纹效应,R=-1下的小裂纹效应尤为明显.在相同应力比下对两种状态材料的小裂纹效应进行对比发现,应力比R=-1下,两种状态材料的小裂纹扩展行为非常相似.应力比R=0下,片层宽度较小的材料表现出的小裂纹效应较明显.     

粉末冶金Ti-6Al-4V 的组织及形成机理

利用热等静压(HIP)技术及旋转电极粉,采用预合金粉工艺制备了全致密的粉末冶金Ti-6Al-4V合金,用光学显微镜对其金相组织进行了观察,分析其形成机理,并对粉末冶金Ti-6Al-4V合金的室温拉伸性能、弹性模量、冲击性能及断裂韧性进行了研究.结果表明:粉末冶金Ti-6Al-4V金相组织主要由条片α相+相间β相组成,有细小的等轴α相分布在晶粒界面处,包裹着条片α相,这种独特的组织状态是由制备工艺决定的,具有良好的综合性能.     

Biaxial tensile behavior of Ti-6Al-4V under proportional loading

The biaxial tensile behavior of isotropic Ti-6Al-4 V is characterized in this paper. A novel cruciform specimen was designed and optimized to achieve uniform stress and strain distribution within the gauge area. Biaxial tensile tests were conducted at three different loading ratios by the biaxial testing machine. The Digital Image Correlation (DIC) technique was applied to determine strain distribution, and a high-speed camera was employed to record the fracture process. An Inverse Analysis (IA) approach with a combined experimental and numerical method was proposed to determine the true stresses at the gauge section of the specimen during biaxial tensile tests. The results indicate that the initial yield locus can be described by the Cazacu criterion accurately, whereas the Mises criterion can predict better the strengthening behavior of Ti-6Al-4 V in the first quadrant in the principal stress space.     

超塑性状态下Ti-6Al-4V钛合金扩散连接研究

根据高温扩散与空洞闭合蠕变理论,对Ti-6Al-4V钛合金在超塑性状态下扩散连接进行理论分析,建立了数学模型,可作为预测工艺参数,诸如温度、压力、时间等对连接质量的影响和选择合适工艺参数的依据。理论分析与试验结果是吻合的。     

Influence of longitudinal-torsional ultrasonic-assisted vibration on micro-hole drilling Ti-6Al-4V

As Ti-6Al-4V is a typical hard to machine material, especially in micro drilling aviation parts, chip breaking difficulty is of increasing interest to explore its further development. In this study, Longitudinal-Torsional Ultrasonic Assisted Drilling (LTUAD) was employed to machine Ti-6Al-4V, and its feasibility was evaluated by comparing with Conventional Drilling (CD). By combining periodical characteristics and vibration models (the separated or the unseparated ultrasonic elliptical vibration), the influence of ultrasonic frequency on the intersection characteristics of trajectories were analyzed. And the intersection characteristics were divided into four categories: even periodicity, odd periodicity, non-odd and even periodicity and composite periodicity, indicating different capability for chip breaking. By applying the longitudinal-torsional compound vibration horn, the micro-hole drilling experiment was carried out on machining center. The chip morphology, the thrust force, and the burr height were discussed. Experimental results showed that the morphology of chips presented as smaller and more fragmentary ones in LTUAD compared with continuous helical conical ones and fold-shaped ones in CD. Compared with CD, the average values of the thrust force in LTUAD reduced by 1.98% to 24.9%. According to the burr around the hole exit in both LTUAD and CD, the height of the latter was greatly affected by the drilling parameters. And the burr around the exit of the hole were distributed rather evenly with smaller extension in LTUAD. Consequently, the LTUAD employed in micro-hole drilling was effective.     

Ti-6Al-4V合金氢致塑性效应与应用

利用光学显微镜研究了置氢处理后Ti-6A1-4V合金的微观组织,通过X射线衍射分析试验研究了置氢处理过程中的相转变过程;采用室温压缩试验研究了置氢处理后Ti-6Al-4V合金的变形行为,并进行了冷镦试验.结果表明,氢促进了α"马氏体与亚稳β相的形成,亚稳β相的形成与转变是Ti-6Al-4V合金变形性能提高的主要因素;在...     

Performance analysis and application on Ti-6Al-4V of micro-forging system

Micro-forging (MF) is a novel surface modification technology which is capable of smoothening and strengthening the workpiece surface simultaneously. Based on analysis of the mechanism and energy conversion of micro-forging process, an electromagnetically driven micro-forging system is developed. To further grasp the kinetic characteristic of the equipment, a simulation model is established and its accuracy is verified. With the help of simulation and experimental results, we propose an input voltage optimization method, which drives the micro-forging head moving in a uniform and stable way. In this study, the influence of MF on surface integrity of Ti-6Al-4V (TC4) is firstly reported. Experimental results show that MF treatment reduces surface roughness (R_a) and increases micro-hardness by 48% and 11.8% at most, respectively. Besides, a compressive stress layer with an amplitude of −1000 MPa and a depth of 0.8 mm is observed. This study analyzes the performance and reveals the potential of micro-forging technology, which lays a solid foundation for expanding its application in TC4 surface modification.