柔性制造技术及其发展

概述了柔性制造技术的基本概念、优缺点、其“柔性”以及发展的支撑条件,探讨了柔性制造技术发展的现状与趋势,并指出“柔性”、“敏捷”、“智能”和“集成”乃是现今制造设备和系统的主要发展方向。     

飞机框式部件柔性装配型架的研究

飞机框式部件柔性装配是实现飞机柔性装配的关键性技术之一,是数字化技术贯穿于飞机装配的全过程。通过对飞机框式部件的工艺及装配型架制造过程的分析,结合飞机数字化制造技术和自动化技术,提出了飞机框式部件柔性装配型架的设计方法。利用孔定位的方式,确定了飞机框上零件的定位分布位置及柔性布局,为飞机框式部件装配提供了柔性化、自动化和敏捷化的制造思路。     

虚拟柔性加工单元物流开发与实践

虚拟柔性加工单元是虚拟制造技术研究的核心.本文以柔性加工单元为虚拟研究对象,讨论虚拟制造技术的特点,分析了虚拟柔性加工单元物流建模与实现步骤.最后实践了柔性加工单元虚拟布局与加工过程.     

飞机导管数字化柔性定位装夹技术探讨

因飞机导管种类多、数量大、形状复杂,针对传统定位装夹技术无法满足飞机导管精确、高效、敏捷制造需求,探讨了飞机导管数字化柔性定位装夹技术方案。提出了阵列式夹具、被动数字化重构夹具和自主数字化重构夹具3种飞机导管数字化柔性定位装夹技术方案,为实现导管数字化定位、高效精确装夹提供解决方案,达到缩短导管制造装备周期,降低制造成本的目的。     

基于关键特性的数字化容差分配技术研究

飞机柔性装配技术具有鲜明的数字化特点,在并行工程环境下以面向柔性装配的设计思想为指导,对决定飞机质量的关键特性进行定义;通过对制造装配过程中误差累积的分析,将关键特性分解传递到零件和工艺过程:运用数字化技术对各个部段的关键特征进行容差分配,经分配的容差信息将被融入柔性装配数据集作为产品与工装制造、检验的依据.通过对零件...     

飞机结构件柔性生产系统设备布局分析与优化

飞机结构件加工具有科研与生产混线、小批量与大柔性等典型离散制造特征,实现全生产过程自动化难度大。提出了一套综合物流、存储、装夹的柔性生产系统方案,形成了飞机结构件柔性生产系统设备布局,对柔性生产系统中的关键物流设备(AGV和RGV)数量需求进行了分析,构建了分析RGV数量和配送时间对生产线中单台机床每天平均空置率影响的仿真算例,对结构件柔性生产线设备布局进行优化,为面向智能制造的飞机结构件柔性制造系统构建提供重要指导。     

基于免疫算法的柔性制造单元动态调度研究

 为了将调度理论实用化,研究接近生产实际的柔性制造单元动态调度,既解决路径选择问题,又优化工序调度方案。不仅考虑了零件分批、工艺路线柔性可变、不相容指标协同优化等问题,而且探讨了由于设备故障、加工任务临时变动等扰动因素引起的动态调度。建立了柔性制造单元动态调度的数学模型;针对这个组合优化问题的难处理性,提出了一种免疫算法;引入了滚动 扰动混合再调度策略。采用提出的方法求解西安航空发动机(集团)有限公司的柔性制造单元动态调度问题,得到满足实际生产要求的优化调度方案。实例仿真结果表明柔性制造单元动态调度问题采用提出的算法、策略和方法基本能够得到解决。
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航空机载产品多品种小批量生产方式下的组织与管理

对多品种小批量生产方式下的航空机载产品的生产类型、特征及管理重点进行了分析,介绍了适用于多品种小批量生产方式的成组技术、柔性制造、精益制造与管理等现代生产组织管理思想。     

剪刀式无轴承尾桨柔性梁的设计与研制

本文结合剪刀式无轴承尾桨的设计与研制,概要介绍了尾桨的核心构件--柔性梁的构型方案、结构优化、设计分析、以及制造工艺与试验验证等方面的情况.文中着重针对全新的剪刀式无轴承尾桨柔性梁的设计研制特点进行了总结,并分析和讨论了在柔性梁研制中受到关注的一些问题.     

产品柔性制造能力的最优投资模型及分析

本文介绍了关于产品柔性制造能力的最优投资模型；并由此给出了购买柔性能力的充分必要条件；最后讨论了最优纯收入函数及最优投资能力水平对各种购置成本的敏感性问题。     

机身骨架装配柔性工装设计

为解决当前飞机机身装配工装效率低、定位精度不高、通用性差等问题,根据飞机机身结构,分析其装配需求,采用模块化设计思想,研制了面向机身骨架的"龙门式"柔性装配工装。该套柔性工装能够适应截面直径尺寸小于3m、机身筒段长度3~5m的产品,通过伺服电机驱动、手工调整以及更换特殊定位器等来实现对新类型机身的定位。工装操作简单、适应性强,能够以较低的成本提供较大的柔性。     

柔性SiO2 气凝胶的制备

以甲基三乙氧基硅烷为前驱体,通过溶胶-凝胶法和超临界干燥制备块状柔性SiO2气凝胶.研究了前驱体浓度对材料化学组成、微观结构及柔韧性、热稳定性的影响.结果表明,甲基的存在降低了分子网络的交联密度,赋予了材料柔韧性.随着前驱体浓度降低,微观结构中颗粒堆积紧密程度下降,材料的柔韧性增强;同时分子中硅羟基增多,热稳定性提高.     

Modeling of a space flexible probe–cone docking system based on the Kane method

Recent developments in micro- and nano-satellites have attracted the interest of the research community worldwide. Many colleges and corporations have launched their satellites in space. Meanwhile, the space flexible probe–cone docking system for micro- and nano-satellites has become an attractive topic. In this paper, a dynamic model of a space flexible probe–cone docking system, in which the flexible beam technology is applied, is built based on the Kane method. The curves of impact force versus time are obtained by the Lagrange model, the Kane model, and the experimental method. The Lagrange model was presented in the reference and verified by both finite element simulation and experiment. The results of the three methods show good agreements on the condition that the beam flexibility and the initial relative velocity change. It is worth mentioning that the introduction of vectorial mechanics and analytical mechanics in the Kane method leads to a large reduction of differential operations and makes the modeling process much easier than that of the Lagrange method. Moreover, the influences of the beam flexibility and the initial relative velocity are discussed. It is concluded that the initial relative velocity of space docking operation should be controlled to a certain value in order to protect the docking system. a 2014 Production and hosting by Elsevier Ltd. on behalf of CSAA BUAA.     

Effects of wing flexibility on aerodynamic performance of an aircraft model

The low-speed wind tunnel experiment is carried out on a simplified aircraft model to explore the influence of wing flexibility on the aircraft aerodynamic performance. The investigation involves the measurements of force, membrane deformation and velocity field at Reynolds number of 5.4 × 10⁴–1.1 × 10⁵. In the lift curves, two peaks are observed. The first peak, corresponding to the stall, is sensitive to the wing flexibility much more than the second peak, which nearly keeps constant. For the optimal case, in comparison with the rigid wing model, the delayed stall of nearly 5° is achieved, and the relative lift increment is about 90%. It is revealed that the lift enhanced region corresponds to the larger deformation and stronger vibration, which leads to stronger flow mixing near the flexible wing surface. Thereby, the leading-edge separation is suppressed, and the aerodynamic performance is improved significantly. Furthermore, the effects of sweep angle and Reynolds number on the aerodynamic characteristics of flexible wing are also presented.     

气动压力对柔性热防护结构隔热性能的影响

提出"等效导热热阻"这一参数来反映柔性热防护结构的隔热性能,用石英灯辐射加热和机械加压的方式来模拟柔性热防护结构服役过程中的的气动热/压环境,根据所做热试验的结果数据研究了在一定温度下,气动压力对柔性热防护结构等效导热热阻的影响规律。结果表明:随着气动压力的增大,柔性热防护结构的隔热性能呈非线性下降趋势,因此在对柔性热防护结构设计时,必须考虑其服役过程中表面气动压力对其隔热性能的影响。     

可移动柔性工装对接稳定性研究

随着航空工业的快速发展,传统飞机工装已经不足以满足实际生产过程中的需要。因此,为提高生产效率,实现智能化装配过程,数字化柔性工装成为飞机工装制造的主流发展方向。通过对工装本身设计特点所需体现的关键测量特性进行控制,结合数字化测量设备坐标系建立与拟合的原理,完成可移动柔性工装在移动过程中的对接稳定性研究,进而提高飞机的测量精度和装配效率。     

Flexible aircraft model identification for control law design

The large commercial aircraft, developed today by manufacturers, are characterized by a high flexibility which results in a stronger interaction between the flight control system and the structural modes. The active control of the first elastic modes is needed to meet the performance requirements. This paper proposes an identification methodology of a flexible aircraft from flight test data, which is appropriate for control law design with modern control techniques (LQG, H2/H∞). In a first step a procedure based on Eigensystem Realization Algorithm (ERA) is used to determine an initial aeroelastic model which is subsequently combined with a linearized rigid-body model and optimized by an output-error minimization method. Two application examples show the good performances of the approach.     

柔性结构振动控制的多尺度特征结构配置

对复杂柔性结构系统提出了一种多尺度特征结构配置方法,以实现结构振动的多尺度主动控制。通过反馈控制力改变结构的振动模态,使系统中不同敏感性部件的受扰振动以不同的速度趋于稳定,使敏感（关键）部件的振动能量快速迁移从而保证系统高精度的性能要求,同时使非敏感（非关键）部件的振动降低到允许范围。      

Effect of flexibility on unsteady aerodynamics forces of a purely plunging airfoil

Introducing flexibility into the design of a vertically flapping wing is an effective way to enhance its aerodynamic performance. As less previous studies on the aerodynamics of vertically flapping flexible wings focused on the lift generated in a wide range of angle of attack·a 2D numerical simulation of a purely plunging flexible airfoil is employed using a loose fluid–structure interaction method. The aerodynamics of a fully flexible airfoil are firstly studied with the flexibility and angle of attack. To verify whether an airfoil could get aerodynamic benefit from the change in structure, partially flexible airfoil with rigid leading edge and flexible trailing edge were further considered. Results show that flexibility could always reduce airfoil drag while lift and lift efficiency both peak at moderate flexibility. When freestream velocity is constant, lift is maximized at a high angle of attack about 40° while this optimal angle of attack reduces to 15° in drag-balanced status. The airfoil drag reduction, lift augmentation as well as efficiency enhancement mainly attribute to the passive pitching other than the camber deformation. Partially deformed airfoil with the longest length of moderate flexible trailing edge can achieve the highest lift. This study may provide some guidance in the wing design of Micro Air Vehicle (MAV).