双系缆气球绳网系统的建模、配平及稳定性

为研究一种双系缆气球绳网系统的气球、绳网的设计问题和系统抗风能力的评估问题,建立了考虑风影响的双系缆气球绳网系统的数学模型,其中包括在体轴系下建立的气球的数学模型、根据无限细化理论建立的系缆的数学模型和按照一定的简化假设建立的绳网的数学模型;在配平状态下引入小扰动假设,使非线性方程组线化,并分析了该系统对阶跃风扰动的响应和稳定性.仿真计算结果表明该系统的设计合理并具有一定的抗风能力.      

Studies of thin film nonlinear viscoelasticity for superpressure balloons

In order to provide scientists with a stratospheric platform from which to conduct long duration research, a superpressure balloon is desired which will maintain a relatively constant volume for weeks at a time. The pumpkin shaped balloon has been developed by making use of the surface lobing to limit the circumferential stress and meridional tendons to carry the loads in the other direction. However, in order to prevent geometric instabilities during deployment and after pressurization, the design should eliminate as much excess material as possible while not exceeding the permissible stresses of the material. This paper will describe the behavior of the very thin membrane material selected for this application and the limits of the film in a biaxial state of stress. In addition, it is shown that the viscoelastic nature of the film will limit the stress by causing a reduced radius of curvature in the lobe of the pumpkin.     

高空科学气球的应力分析与球形设计

本文分析了迴转对称高空科学气球球膜的应力状态,指出按实际情况给定有关纬向应力σ_t的约束条件后就可解得正确的球形.σ_t的选择原则有三:下半球σ_t尽可能为零;上半球的σ_t自腰至顶逐渐增加;在球顶处则维持经向应力σ≈σ_t.按此原则设计的附加强带或不附加强带的气球,其最大应力和应力总潜能均较纬向应力恒为零的自然型气球有明显的改善,将用于大型气球的设计中.      

A constitutive equation for stratospheric balloon materials

The selection of a suitable material for use as a reliable stratospheric balloon gas barrier and structural component is based on a variety of properties. Due to a more desirable combination of properties, the low density polyethylene that has been used for the last half century has been replaced during the last decade by linear low density polyethylene (LLDPE). This paper describes the effort to characterize the time dependent properties of a 38 micron coextrusion of LLDPE. The nonlinear viscoelastic constitutive equation presented may be used to accurately describe the creep and/or relaxation of this film when subjected to a biaxial state of stress, such as might be required for an extended balloon flight. Recent laboratory data have been used to modify an existing model of LLDPE to account for differences caused by the coextrusion process. The new model will facilitate structural design optimization and reliability assessment, and may be further utilized as a predictive tool to benefit in-flight operations. Current structural analysis techniques based on linear elastic properties have predicted stresses in excess of those which would actually exist.     

Mechanical properties of ANTRIX balloon film and fabrication of single cap large volume balloons

The zero pressure plastic balloons used for high altitude studies are generally made from polyethylene material. Tensile properties of the thin film polymer are the key parameters for material selection due to extremely low temperature of −90 °C encountered by the balloons in the tropopause region during the ascent at equatorial latitudes. The physical and structural properties of the material determine the uniformity of the stress distribution over the entire shell. Load stresses from the suspended load propagate via load tapes heat sealed along with the gore seals as per the balloon design. A balance between this heat seal strength and the film strength is a desirable property of the basic resin in terms of the bubble strength, gauge uniformity, and long-term storage properties. In addition, the design of the top shell of the balloon and its stress distribution play an important role since only a fraction of the balloon is deployed during the filling operation and the ascent. In this paper we describe the mechanical properties of the ‘ANTRIX’ film developed by us and the optimized design of single cap balloons, which have been successfully used in our experiments over the past 5 years.     

The development of plastic,zero pressure balloon design since 1945

There have been four major thrusts in plastic, zero pressure balloon design in the U.S. since the late 1940's. First, the pioneer balloonists made designs according to geometric shapes. When these balloons began to fail, a study at the University of Minnesota produced the first mathematical model for determining the proper design for “natural shaped” balloons. With the advent of high speed digital computing came the “Sigma” tables of the 1960's. When computers became more widespread and inexpensive, direct or “full-sized” designs began to be used. Now, with the problems involved in flying heavy payloads (greater than 400 lbs) and super pressure balloons, a new tool has become available to the balloon designer. An inexpensive stress analysis code is available but is as yet unproven.     

Development overview of the revised NASA Ultra Long Duration Balloon

The desire for longer duration stratospheric flights at constant float altitudes for heavy payloads has been the focus of the development of the National Aeronautics and Space Administration’s (NASA) Ultra Long Duration Balloon (ULDB) effort. Recent efforts have focused on ground testing and analysis to understand the previously observed issue of balloon deployment. A revised approach to the pumpkin balloon design has been tested through ground testing of model balloons and through two test flights. The design approach does not require foreshortening, and will significantly reduce the balloon handling during manufacture reducing the chances of inducing damage to the envelope. Successful ground testing of model balloons lead to the fabrication and test flight of a ∼176,000 m³ (∼6.2 MCF – Million Cubic Foot) balloon. Pre-flight analytical predictions predicted that the proposed flight balloon design to be stable and should fully deploy. This paper provides an overview of this first test flight of the revised Ultra Long Duration Balloon design which was a short domestic test flight from Ft. Sumner, NM, USA. This balloon fully deployed, but developed a leak under pressurization. After an extensive investigation to the cause of the leak, a second test flight balloon was fabricated. This ∼176,000 m³ (∼6.2 MCF) balloon was flown from Kiruna, Sweden in June of 2006. Flight results for both test flights, including flight performance are presented.     

Development of a super-pressure balloon with a diamond-shaped net

The essential reason of the lobed-pumpkin shaped super-pressure balloon to withstand against the high pressure is that the local curvature of the balloon film is kept small. Recently, it has been found that the small local curvature can also be obtained if the balloon is covered by a diamond-shaped net with a vertically elongated shape. The development of the super-pressure balloon using this method was started from a 3-m balloon with a polyethylene film covered by a net using Kevlar ropes. The ground inflation test showed the expected high burst pressure. Then, a 6-m and a 12-m balloon using a polyethylene film and a net using the Vectran were developed and stable deployment was checked through the ground inflation tests. The flight test of a 3000 m³ balloon was performed in 2013 and shown to resist a pressure of at least 400 Pa. In the future, after testing a new design to relax a possible stress concentration around the polar area, test flights of scaled balloons will be performed gradually enlarging their size. The goal is to launch a 300,000 m³ super-pressure balloon.     

Prototype design and testing of a Venus long duration,high altitude balloon

This paper describes the design, fabrication and testing of a full scale prototype balloon intended for long duration flight in the upper atmosphere of Venus. The balloon is 5.5 m in diameter and is designed to carry a 45 kg payload at an altitude of 55 km. The balloon material is a 180 g/m² multi-component laminate comprised of the following layers bonded together from outside to inside: aluminized Teflon film, aluminized Mylar film, Vectran fabric and a polyurethane coating. This construction provides the required balloon functional characteristics of low gas permeability, sulfuric acid resistance and high strength for superpressure operation. The design burst superpressure is 39,200 Pa which is predicted to be 3.3 times the worst case value expected during flight at the highest solar irradiance in the mission profile. The prototype is constructed from 16 gores with bi-taped seams employing a sulfuric acid resistant adhesive on the outside. Material coupon tests were performed to evaluate the optical and mechanical characteristics of the laminate. These were followed by full prototype tests for inflation, leakage and sulfuric acid tolerance. The results confirmed the suitability of this balloon design for use at Venus in a long duration mission. The various data are presented and the implications for mission design and operation are discussed.     

Technology development for a long duration,mid-cloud level Venus balloon

This paper describes the results of ongoing technology development activities for a Venus spherical superpressure balloon capable of flying for long durations (30 days) in the middle cloud layer at an altitude of 55.5 km. Data is presented from a successful aerial deployment and inflation flight experiment on a 5.5 m diameter prototype balloon conducted at a 2.5 km altitude above the Earth. Although the balloon in that test was not released for free flight, all other steps in the deployment and inflation process were successfully executed. Experimental and computational results are also presented from an investigation of the stress concentration phenomenon at the junction of the metal end fitting and fabric end cap of the prototype Venus balloon. Good agreement was found between the simulation and experimental results and a stress concentration factor of 1.55 determined for this end cap design compared to the expectations of thin membrane theory. Finally, results are presented for a new, second-generation Venus balloon material utilizing Aclar™ film instead of Teflon. Optical property and sulfuric acid tolerance data are presented for this material based on laboratory testing of samples.     

Cleft formation in pumpkin balloons

NASA’s development of a large payload, high altitude, long duration balloon, the Ultra Long Duration Balloon, centers on a pumpkin shape super-pressure design. Under certain circumstances, it has been observed that a pumpkin balloon may be unable to pressurize into the desired cyclically symmetric equilibrium configuration, settling into a distorted, undesired state instead. Success of the pumpkin balloon for NASA requires a thorough understanding of the phenomenon of multiple stable equilibria and developing of means for the quantitative assessment of design measures that prevent the occurrence of undesired equilibrium. In this paper, we will use the concept of stability to classify cyclically symmetric equilibrium states at full inflation and pressurization. Our mathematical model for a strained equilibrium balloon, when applied to a shape that mimics the Phase IV-A balloon of Flight 517, predicts instability at float. Launched in Spring 2003, this pumpkin balloon failed to deploy properly. Observations on pumpkin shape type super-pressure balloons that date back to the 1980s suggest that within a narrowly defined design class of pumpkin shape super-pressure balloons where individual designs are fully described by the number of gores n_g and by a single measure of the bulging gore shape, the designs tend to become more vulnerable with the growing number of gores and with the diminishing size of the bulge radius r_B Weight efficiency considerations favor a small bulge radius, while robust deployment into the desired cyclically symmetrical configuration becomes more likely with an increased bulge radius. In an effort to quantify this dependency, we will explore the stability of a family of balloon shapes parametrized by (n_g, r_B) which includes a design that is very similar, but not identical, to the balloon of Flight 517. In addition, we carry out a number of simulations that demonstrate other aspects related to multiple equilibria of pumpkin balloons.     

Hardware qualification for scientific ballooning missions

The European Stratospheric Balloon Observatory (ESBO) initiative aims at simplifying the access to stratospheric balloon missions. We plan to provide platforms and support with instrument design in order to support scientists. During the design process, the inevitable question of qualification for the harsh flight conditions arises. Unfortunately, there is no existing standard for qualification of stratospheric ballooning hardware. Thus, we developed a qualification procedure for use within ESBO and similar projects.In this paper, we present our analysis of the environmental conditions in the stratosphere. While conditions at typical balloon float altitudes are similar to the space environment, there are also some relevant differences. For example, the thermal environment is dominated by radiation and thermal conduction, but the remaining atmosphere still supports a certain amount of convection. The remaining atmospheric pressure in the stratosphere also leads to reduced arcing distances. Vibrational loads are far less than for space missions, but quasi-static or shock loads may occur. The criticality of radiation increases with mission duration.Based on the environmental conditions, we present the qualification procedures for ESBO, which are based on the European Cooperation for Space Standardization (ECSS) standards for space systems. Overtesting against too high requirements leads to overengineering, driving mission cost and mitigating the advantages of balloons over space missions. Therefore, we modified the ECSS standards to fit typical scientific ballooning missions over several days at altitudes up to 40 km. Furthermore, we analyzed design rules for space systems with regard to their relevance for scientific ballooning, including material and component selection. We present the experience from the hardware qualification process for the ESBO prototype STUDIO (Stratospheric UV Demonstrator of an Imaging Observatory). Even though boundary conditions are different for each individual mission, we aimed for a broader approach: We investigated more general requirements for scientific ballooning missions to support future flights.     

Simulating clefts in pumpkin balloons

The geometry of a large axisymmetric balloon with positive differential pressure, such as a sphere, leads to very high film stresses. These stresses can be significantly reduced by using a tendon re-enforced lobed pumpkin-like shape. A number of schemes have been proposed to achieve a cyclically symmetric pumpkin shape, including the constant bulge angle (CBA) design, the constant bulge radius (CBR) design, CBA/CBR hybrids, and NASA’s recent constant stress (CS) design. Utilizing a hybrid CBA/CBR pumpkin design, Flight 555-NT in June 2006 formed an S-cleft and was unable to fully deploy. In order to better understand the S-cleft phenomenon, a series of inflation tests involving four 27-m diameter 200-gore pumpkin balloons were conducted in 2007. One of the test vehicles was a 1/3-scale mockup of the Flight 555-NT balloon. Using an inflation procedure intended to mimic ascent, the 1/3-scale mockup developed an S-cleft feature strikingly similar to the one observed in Flight 555-NT. Our analysis of the 1/3-scale mockup found it to be unstable. We compute asymmetric equilibrium configurations of this balloon, including shapes with an S-cleft feature.     

可靠性设计优化的球空间设计法

可靠性设计优化（RBDO）在航空航天等领域已经被广泛应用,具有显著提高可靠性的效果;然而它包含两个迭代循环-总体优化循环和可靠性分析循环,双循环求解方法效率低下甚至难以承受。本文提出一种可以提高可靠性设计优化求解效率的方法-球空间设计法,该方法可以方便地表达搜索区域,最大可能失效点可以从极值点处精确获取;同时,该方法可以将总体优化以及可靠性分析同步进行。本文所提出的球空间法的有效性将通过2个算例进行测试,测试结果表明该方法不仅精度与同类方法持平,求解效率有明显提升,它将会对提高航空航天装备如卫星、火箭、飞行器等产品的可靠性提供更为有效的方法和技术支持。     

Recent materials problems relating to catastrophic balloon failures

Balloons fabricated of thin polyethylene materials have provided relatively inexpensive and reliable scientific research platforms for approximately three decades. Reliability of the modern day balloon, as launched by the U.S.A. National Scientific Balloon Facility (NSBF), has been approximately 85%. Recent balloon failures, coupled with an increased occurrence of catastrophic failures, created grave concern over the integrity of the present balloon inventory of the U.S.A National Aeronautics and Space Administration (NASA). An investigative team was established by NASA to review the circumstances surrounding the catastrophic balloon failures, determine the cause and to make recommendations to correct the problem and to prevent its reoccurrence. The most probable cause of failure as determined by the investigation was the polyethylene balloon film, although the film had passed the established standard quality control measures of the film manufacturer. The approach, findings, and conclusions of the investigation are presented along with planned procedures to assure future quality balloon film for NASA balloons.     

Scientific ballooning in India – Recent developments

Established in 1971, the National Balloon Facility operated by TIFR in Hyderabad, India, is a unique facility in the country, which provides a complete solution in scientific ballooning. It is also one of its kind in the world since it combines both, the in-house balloon production and a complete flight support for scientific ballooning. With a large team working through out the year to design, fabricate and launch scientific balloons, the Hyderabad Facility is a unique centre of expertise where the balloon design, research and development, the production and launch facilities are located under one roof. Our balloons are manufactured from 100% indigenous components. The mission specific balloon design, high reliability control and support instrumentation, in-house competence in tracking, telemetry, telecommand, data processing, system design and mechanics is its hallmark. In the past few years, we have executed a major programme of upgradation of different components of balloon production, telemetry and telecommand hardware and various support facilities. This paper focuses on our increased capability of balloon production of large sizes up to 780,000 m³ using Antrix film, development of high strength balloon load tapes with the breaking strength of 182 kg, and the recent introduction of S-band telemetry and a commandable timer cut-off unit in the flight hardware. A summary of the various flights conducted in recent years will be presented along with the plans for new facilities.     

A balloon-borne sun-tracking multichannel photometer for atmospheric aerosol measurements

A balloon borne multichannel photometer for measurement of atmospheric scattering in the near ultraviolet and the visible wavelength regions has been developed at the Physical Research Laboratory, Ahmedabad for study of the size distribution and number density of aerosols at tropospheric and lower stratospheric altitudes. The instrumentation involves tracking the sun in elevation and scanning in azimuth. The payload was recently flown on a 100 kg. balloon from the Hyderabad Balloon Facility on 18 April 1984. The balloon reached a float altitude of 35 km and good quality data has been obtained from an altitude of 6 km upto float altitude. Data analysis is still in progress. The present paper details the instrument design and presents a few illustrations of the instrument performance from this flight.     

Second generation prototype design and testing for a high altitude Venus balloon

This paper describes the development of a second generation prototype balloon intended for flight in the upper atmosphere of Venus. The design of this new prototype incorporates lessons learned from the construction and testing of the first generation prototype, including finite element analyses of the balloon stresses and deformations, measured leak performance after handling and packaging, permeability and optical property measurements on material samples, and sulfuric acid testing. An improved design for the second generation prototype was formulated based on these results, although the spherical shape and 5.5 m diameter size were retained. The resulting balloon has a volume of 87 m³ and is capable of carrying a 45 kg payload at a 55 km altitude at Venus. The design and fabrication of the new prototype is described, along with test data for inflation and leakage performance.     

Evolution of scientific ballooning and its impact on astrophysics research

As we celebrate the centennial year of the discovery of cosmic rays on a manned balloon, it seems appropriate to reflect on the evolution of ballooning and its scientific impact. Balloons have been used for scientific research since they were invented in France more than 200 years ago. Ballooning was revolutionized in 1950 with the introduction of the so-called natural shape balloon with integral load tapes. This basic design has been used with more or less continuously improved materials for scientific balloon flights for more than a half century, including long-duration balloon (LDB) flights around Antarctica for the past two decades. The U.S. National Aeronautics and Space Administration (NASA) is currently developing the next generation super-pressure balloon that would enable extended duration missions above 99.5% of the Earth’s atmosphere at any latitude. The Astro2010 Decadal Survey report supports super-pressure balloon development and the giant step forward it offers with ultra-long-duration balloon (ULDB) flights at constant altitudes for about 100 days.