LLC parallel resonant converter design by scaling the LC converter

An efficient and practical method for steady-state design of an LLC-type parallel resonant dc/dc converter (LLC-PRC) is presented. In general, the output characteristic curves of LLC-PRC can be obtained by multiplying the output curves of the LC-type parallel resonant converter (LC-PRC) by a ratio of the parallel and series inductances. The peak voltage and current stresses on the resonant elements also depend on the same ratio. The LLC-PRC with a filter inductor is examined for two conduction modes, continuous and discontinuous capacitor voltage conduction modes, to show the effect of the inductance ratio. A means to use the derived equations to obtain the zero current switching (ZCS) is given. Also, a design procedure, along with design examples, is given to illustrate the use of the equations and characteristic curves. An experimental LLC-PRC is built to ensure the validity of the equations and design examples     

Three-phase single-stage ac/dc boost integrated series resonant converter

A new ac/dc 3-/spl phi/ single-stage converter is proposed integrating a 3-/spl phi/ discontinuous current mode (DCM) boost with a dc/dc fixed frequency series resonant converter (SRC). This converter has the following features: natural power factor correction, soft switching, high-frequency (HF) transformer isolation with the series resonant tank operating in above resonance mode, etc. A new complementary gating control scheme is used for simultaneous control of boost converter and the SRC. Modes of operation are presented and analyzed. Based on the analysis, design curves are obtained. An optimum design is given and a design example is presented. Results obtained from SPICE simulation for the designed converter are given to verify the performance of the proposed converter for varying load as well as line voltage. Experimental results obtained from a laboratory prototype converter are presented to verify the theory.     

Dynamic modeling and controller design of flyback converter

The accurate dynamic modeling and quantitative controller design for an isolated converter with optocoupler isolation in its feedback loop are considered to be difficult issues, since the transfer characteristics of some blocks are highly nonlinear and difficult to be modeled analytically. First a current-mode controlled flyback converter with an optically isolated feedback path is designed. Then the equivalent control system block diagram is constructed, and its block transfer functions are found. To increase the accuracy, the dynamic models of some critical blocks are estimated from measurements. In order to facilitate the controller design, the model simplification is further made. Finally, based on the reduced dynamic model, a quantitative design procedure is derived to find the parameters of the voltage controller to meet the prescribed regulating specifications. Validity of the estimated dynamic model and the proposed controller design approach is demonstrated by some simulation and experimental results     

Design of the TRIO system-on-chip for aerospace

Several design and testing aspects of the TRIO smart sensor data acquisition chip, developed by JHU/APL for NASA spacecraft applications are presented. TRIO includes a 10 bit self-corrected analog-to-digital converter (ADC), 16/32 analog inputs, a front end multiplexer with selectable aquisition time, a current source, memory, serial and parallel bus, and control logic. So far TRIO is used in many missions including Contour, Messenger, Stereo, Pluto, and the generic JPL X2000 spacecraft bus.     

Current distribution control for parallel connected converters. I

For pt.II, see ibid., vol.28, no.3, p.841-851 (1992). A master-slave control scheme for a uniform current distribution among converter modules in a parallel connected system is presented. In this technique, inner current loops are introduced to the system to achieve output current equalization. The current distribution error is used as a criterion for judging system performance. Using this control scheme, the current distribution error can be reduced greatly even with nonidentical converters in the system. To optimize system efficiency and facilitate the fault-tolerant algorithm realization, this technique is refined so that only the necessary number of converters are activated for different load conditions     

Analysis of parallel resonant converter operating above resonance

A high-frequency DC-DC converter using a parallel resonant inverter operating above resonance is analyzed using a state-space approach and a constant current model. Closed-form solutions are obtained under steady-state conditions. The analysis shows that with some changes most equations are of the same form as those corresponding to operations below resonance. The analysis is also used to obtain the design curves and to provide a simple design procedure, which is illustrated by a design example. Experimental results obtained with a prototype MOSFET unit (using metal-oxide-semiconductor field-effect transistors as switches and operating above 90 kHz) are presented to support the theory     

Full bridge ZCS PWM converter for high-voltage high-powerapplications

This paper presents a comprehensive study of a full bridge (FB) zero-current switched (ZCS) PWM converter which is suitable for high-voltage and high-power DC application that achieves ZCS for all active switches, and zero-voltage-switched (ZVS) operation for all diodes on the high voltage side. The given converter utilizes component parasitic parameters, particularly for the high-voltage transformer, and employs fixed-frequency phase-shift control to implement soft-switching commutations. Detailed steady state analysis of the converter power stage is presented for the first time and the major features of the converter's power stage are discussed. Small-signal characteristics are also presented and accompanied by a discussion of the controller design and implementation. A design example is also presented based on the steady state analysis and is validated by simulation. Theoretical and simulated results are in good agreement     

Small-Signal Model for the Series Resonant Converter

The results of a previous discrete-time model of the series resonant dc-dc converter are reviewed and from these a small signal dynamic model is derived. This model is valid for low frequencies and is based on the modulation of the diode conduction angle for control. The basic converter is modeled separately from its output filter to facilitate the use of these results for design purposes. Experimental results are presented.     

A resonant DC-DC transformer

The characteristics of a push-pull parallel resonant converter (PPRC) when operated as a DC-DC transformer were investigated theoretically and experimentally. In the DC-DC transformer region, the voltage transfer ratio of the PPRC was found to be practically constant and independent of the input voltage and load. In this mode, all the switching elements operate in the zero voltage switching (ZVS) condition. Another important feature of the proposed DC-DC transformer is the ability to drive it by an arbitrary switching frequency, provided that the latter is lower than the self-oscillating frequency. This permits the synchronization of the converter to a master clock. The analytical expressions for voltage and current stresses, as well as the other key parameters derived, are applied to develop design guidelines for the DC-DC transformer. The proposed topology was tested experimentally on a 100-W unit which was run in the 200-kHz frequency region     

Power factor correction circuits with robust current control technique

A dynamically robust current control method to synthesize a sinusoidal input current for AC-to-DC converters with boost type topology is presented. Under this control strategy, the inductor current and the diode current of the boost converter are fed back and combined in a special way which makes the input current of the AC-to-DC converter stable and robust. The input current is solely determined by the reference current. When the reference current signal is derived from the sinusoidal input voltage, the input current is sinusoidal and in phase with the input voltage. Theoretical analysis is first provided. Small signal analysis shows that the current loop is inherently stable and has a fast dynamic response. Large signal analysis reveals that the control system is not affected by large disturbances in supply voltage or output load. Computer simulations have been carried out and experimental prototype models have been built to verify the analysis and demonstrate the feasibility of the control strategy. A power factor of 0.998 and a total harmonic distortion (THD) of 3.18% are measured.     

Full control of a PWM DC-AC converter for AC voltage regulation

The design and implement action of a DSP-based fully digital-controlled single-phase pulsewidth modulated (PWM) dc-ac converter for ac voltage regulation is described. The proposed multiloop digital controller (MDC) consists of a current controller, a voltage controller, and a feedforward controller. This MDC was realized using a single-chip digital signal processor (DSP). The PWM gating signals are determined at every sampling instant by the proposed multiloop digital control scheme using a set of detected feedback signals. A software current control; scheme has been developed to achieve fast current control of the PWM inverter and decouple the inductor of the output filter. Experimental results have been given to verify the proposed digital control scheme. The constructed DSP-based PWM dc-ac converter system can achieve fast dynamic response and with low total harmonic distortion (THD) for rectifier type of loads     

Flyback Converter Output Voltage Stabilization

The expression of the flyback converter output voltage (output power) is derived as a function of the supply voltage, load resistance, transformer ratios, transistor current gain, and base-circuit resistor value. Switching period and duty cycle are also calculated. A converter circuit is designed having stabilized output voltage, with respect to supply voltage, at constant load. The transistor base current is controlled by the supply voltage, via a nonlinear circuit. This feedforward circuit approximates with logarithmic characteristics the ideal hyperbolic dependence of the transistor base current as a function of the supply voltage. The converter has high performance and low cost. A cheaper circuit variant is presented, in which the high-voltage control transistor was eliminated.     

Analysis of the linear amplifier/analog-digital converter interfacein a digital microwave receiver

An analysis of the relationship between a linear amplifier chain and an analog-to-digital converter (ADC) in a digital microwave receiver, with respect to sensitivity and dynamic range issues, is presented. The effects of gain, third-order intermodulation products and ADC characteristics on the performance of the receiver are illustrated and design criteria for the linear amplifier chain (given a specified ADC) are developed. A computer program is included which calculates theoretical receiver performance based on gain and third-order intermodulation product selections. Experimental results are also presented and compared with theoretical values     

Effect of FET output capacitance on ZVS of resonant converters

The analysis of resonant converters including the capacitance of the switches is presented. New dc characteristics are obtained for the series, parallel, and series-parallel resonant converters (SPRC). The operating regions where the converters operate with zero-voltage switching (ZVS) are determined as a function of the switch capacitance. The more pronounced effect can be seen in the series resonant converter (SRC), while the parallel resonant converter (PRC) is the most insensitive. The results of the analysis have been verified on an experimental prototype     

Control design and closed-loop analysis of a switched-capacitorDC-to-DC converter

The theoretical and practical details involved in the control design and closed-loop analysis of a step-down switched-capacitor (SC) DC-to-DC converter are presented. The state-space averaging technique is applied to extract the small-signal dynamics of the power stage, and a graphical loop gain method is used to design the feedback compensation and analyze the closed-loop performance of an SC converter. The results of the control design and closed-loop analysis are substantiated by experiments using a prototype SC converter     

Comments, with reply, on `Parallel resonant converter with LLC-typecommutation'

In a recent paper by C.Q. Lee et al. (ibid., vol.25, no.6, p. 844-7, Nov. 1989), the authors analyzed a DC-DC converter that they termed the LLC-type PRC (parallel resonant converter). Its resonant network contains three active components-two inductances and a parallel capacitance-and as a consequence the converter might be expected to have third-order dynamics. But Lee et al. employed a matrix transformation to show that the behavior of the circuit may be represented as a state-plane trajectory, as for a second-order circuit. The purpose of this contribution is to show that the converter has a zero-frequency eigenvalue, associated with undesirable circulating DC. The second-order dynamics exhibited by the third-order converter are explained by an application of Thevenin's theorem. Some aerospace applications of the LLC-type parallel resonant converter (PRC) are discussed. In their reply, the authors show that the circulating direct current does not exist in the practical converter circuit     

Aircraft Power System Harmonics Involving Single-Phase PFC Converters

AC-DC converters with active power factor correction (PFC) are replacing uncontrolled diode rectification circuits on commercial jet airplanes in order to meet harmonic distortion limits imposed by new airborne electrical system power quality standards. The high line frequency of airborne AC power systems presents a major challenge for the design of PFC converters capable of meeting these standards. This paper investigates a new source of harmonic current distortion and the resulting system power quality problems related to dynamic interactions between PFC converters and the AC source. Experimental results are first presented to demonstrate the existence of such interactions and their effects on system power quality. Analytical and numerical simulation results are then presented to explain why such dynamic interactions can lead to significantly increased harmonic current distortion in steady state operation. Elimination of undesirable system interactions through proper damping of the PFC converter input filter is also presented and its effectiveness experimentally validated.     

应用于飞机装配的并联机构技术发展综述

并联机构的闭链结构使其具有良好的精度、刚性及动态性能,可满足飞机装配的精度、效率需求,因此,以并联机构为构型主体的自动化装配装备正越来越多地应用于飞机装配中。首先,概述了当前并联机构发展现状及飞机装配体现出的新特点,分析了并联机构应用于飞机装配的优势。其次,从飞机装配零部件加工和飞机零部件装配调姿定位两个方面综述了应用于飞机装配并联机构的国内外发展现状。然后,探讨了并联机构主要的前沿研究问题,从并联机构可重构设计、性能评价及优化设计、精度建模和力/位协同控制等4个方面,详细分析了并联机构应用于飞机装配中的关键技术。最后,对并联机构应用在飞机装配中未来的发展方向和机遇做了展望。     

Improved ZCS-PWM commutation cell for IGBTs application

An improved zero-current-switching pulsewidth-modulated (ZCS-PWM) commutation cell is presented, which is suitable for high-power applications using insulated gate bipolar transistors (IGBTs) as the power switches. It provides ZCS operation for active switches and zero-voltage-switching (ZVS) operation for passive switches. Besides operating at constant frequency and reducing commutation losses, the proposed ZCS-PWM switch cell has no additional current stress and conduction loss in the main switch. To demonstrate the feasibility of the proposed ZCS-PWM commutation cell, it was applied to a boost converter. Operating principle, theoretical analysis, design guidelines, and a design example are described and verified by experiment results obtained from a prototype rated 1 kW and operating at 40 kHz. The PWM switch model and state-space averaging approach is also used to estimate and examine the steady-state and dynamic character of ZCS-PWM boost converter system. Finally, the application of the proposed soft-switching technique in the dc-dc nonisolated converters is presented.     

Robust controller design for a series resonant converter

Because of their reduced switching losses, allowing a higher operating frequency, dc-to-dc resonant converters have been used extensively in the design of smaller size and lighter weight power supplies. The steady state and dynamic behavior of both the conventional series and parallel resonant converters have been thoroughly analyzed and small-signal models around given nominal operating points have been obtained. These models have been used in the past to design controllers that attempted to keep the output voltage constant in the presence of input perturbations. However, these controllers did not take into account either load or components variations, and this could lead to instability in the face of component or load changes. Moreover, prediction of the frequency range for stability was done a posteriori, either experimentally or by a trial and error approach In this paper we use μ-synthesis to design a robust controller for a series resonant converter (SRC). In addition to robust stability the design objectives include rejection of disturbances at the converter input while keeping the control input and the settling time within values compatible with a practical implementation