“仿生学”沟槽减阻仿真分析及机理研究

"仿生学"沟槽结构在航空发动机叶片减阻和燃滑油系统减阻等领域有潜在的应用前景。为获得该结构构型参数和雷诺数对减阻效果的影响规律,通过对鲨鱼及海豚表皮特征进行仿生设计了横向和纵向沟槽,利用数值模拟方法对不同沟槽构型在不同雷诺数下的减阻效果开展了对比研究和机理分析。结果表明:横向和纵向沟槽构型减阻率均随雷诺数增大而减小,并且雷诺数影响占主导地位。对于横向沟槽构型,沟槽间距较大的构型沿程阻力占主导,在相对高雷诺数下减阻效果较好;沟槽数量较多的构型局部阻力占主导,在相对低雷诺数下减阻效果较好;无间距构型在相对低雷诺数下减阻效果最好,减阻率约为4.14%。对于纵向沟槽构型,减阻率比横向沟槽的高约1个百分点,雷诺数对减阻效果影响不大。     

大尺度回转体脊状表面减阻试验

对表面光滑和有脊状结构的大尺度回转体模型在风洞中进行了变速度、变攻角试验,为脊状表面减阻技术的工程化应用提供了参考.对比分析发现:来流速度对脊状表面减阻效果有很大影响,减阻效果随速度增加呈现先增大后减小的趋势,在某一速度达到最佳,减阻效果提高20%;攻角对脊状表面减阻效果影响有限;脊状结构的存在对模型升力系数和俯仰力矩...     

封闭腔内旋转圆盘阻力扭矩特性和微沟槽减阻研究

为了研究旋转圆盘的微沟槽减阻的作用机理,结合离心泵圆盘减阻问题,采用数值模拟的方法对封闭腔体中旋转圆盘的流场进行了仿真计算,并对微沟槽减阻的效果和作用机理进行了分析.计算结果显示,较小的法向间隙和微沟槽都能够起到减阻作用,最大减阻率为13.1％.对壁面参数和流场结构的分析表明,产生减阻效应的原因是法向间隙和微沟槽改变了...     

新型翅片式减涡器减阻特性数值研究

为了降低压气机径向引气过程中的压力损失,在设计出新型翅片单元结构的基础上,研究了新型翅片单元结构对径向引气压力损失的影响规律,对不同转速、新型翅片结构的去旋系统开展了数值研究,得到了不同工况下压气机共转盘腔径向引气的流场结构及压力损失分布曲线。研究结构表明:新型翅片单元结构能够抑制盘腔内气流旋流比,降低引气压力损失;翅片单元通道宽度和高度均存在最佳值使得减涡器减阻效果较好,在优选结构翅片单元通道宽度L=0.78,通道高度R3=0.97的条件下,其减阻效果较简单盘腔模型提高86.5%。高低翅片结构能起到较好的减阻效果,随着单侧翅片高度的升高减阻效果逐渐增强,在本文结构下增加单侧翅片高度L1=0.3时减阻效果最优,且A侧或B侧翅片增加带来的减阻效益相同。一方面,最优高低翅片结构其减阻性能相比于简单盘腔模型、典型翅片式减涡器模型以及翅片单元通道宽度L=0.78,通道高度R3=0.97的结构模型分别提高87.5%,29%,7.8%;另一方面,最优高低翅片结构能够减轻翅片单元的质量,具有较高的工程应用价值。     

湍流减阻新概念的实验探索

本文对当今湍流表面摩擦减阻新概念进行了初步的风洞实验探索。将垂直于流动方向的小尺寸肋条按一定的间隔距离固定在平板上,利用自制的悬挂式天平测量了不同风速时的阻力,获得了约１０．２％的减阻效果。实验中分别考察了肋条参数对减阻的影响,使用Ｘ型热线风速仪研究了雷诺应力的型态。从湍流边界层涡结构的观点出发,提出了边界层底部“微型空气轴承（ＭＡＢＳ）”减阻新概念以及涡结构干扰对减阻的影响,并认为平均速度型态的     

高超声速飞行器自适应减阻盘动态减阻机理

针对高超声速飞行器在动态机动过程中的减阻问题，基于非定常流动/运动耦合计算方法及动态混合网格生成技术，对自适应减阻盘在高超声速飞行器机动过程中的动态减阻效果开展研究，并分析飞行器阻力特性随不同参数的变化规律，为高超声速飞行器设计及优化提供一定的参考。同时，通过与固定式减阻盘对比，探讨2种方法在减阻机理上的差异。研究发现，在高超声速飞行器机动过程中，自适应减阻盘始终对准来流，有助于维持钝体前方回流区结构，有攻角状态下依然具有流场重构作用。相对于固定式减阻盘，在强迫俯仰振荡过程中，采用自适应方法后，80%以上的时间中减阻效果提升明显；且随着俯仰角增大，自适应方法的优势愈发显著。     

仿生减阻翼型的气动性能

利用一种基于滑移边界理论的仿生肋条结构的模化方法,对仿生减阻翼型的气动性能开展了数值模拟研究。结果显示:肋条结构同时布置在翼型压力面和吸力面湍流区域时,仿生减阻翼型的阻力可降低1.73%~3.07%,升阻比可提高2.10%~4.08%,其中黏性阻力的减小是总阻力下降的主要原因。对流场分析表明,仿生减阻翼型的速度曲线出现一定抬升,使得湍流边界层中的黏性子层增厚,进而导致了仿生减阻翼型气动性能的提升。      

更高速(400+km/h)列车气动减阻技术发展与展望

合理有效的气动减阻技术是我国研发运营速度400+?km/h高速列车的过程需展开深入研究的重点内容.首先阐述了高速列车气动阻力的基本分布特征,并针对国外下一代更高速列车的气动减阻技术进行了调研,尤其分析了欧洲、日本和韩国的下一代更高速列车气动减阻技术的特征,总结了国外下一代高速列车气动减阻的关键技术与方法.然后根据列车气动减阻技术实施部位的差异,从列车头型优化以及转向架、受电弓和风挡等局部结构优化两个方面对我国目前高速列车气动减阻技术研究现状进行了分析和梳理,同时归纳了新型气动减阻技术的研究现状.最后在综合国外下一代更高速列车气动减阻技术与我国气动减阻技术研究的基础上,对我国更高速(400+?km/h)列车气动减阻技术中可行性较高且效果明显的发展方向进行了展望与建议,为我国更高速列车气动减阻技术的设计与发展提供有价值的参考.     

双压电振子异步振动主动调制湍流边界层流向涡减阻

以热线敏感丝为感受器、单片机(MCU)为控制器、双压电振子为动作器构成闭环控制回路,实现闭环主动控制湍流边界层相干结构减阻。采用安装在壁面上的展向布置的双压电振子异步振动方式,通过对压电振子输入3种不同振动频率,得到160 Hz工况实现最大减阻率为16.03%。压电振子振动使得湍动能更大程度地集中在能量峰值周围,改变了湍流边界层近壁区的含能结构,对相干结构产生调制作用。压电振子振动频率与相干结构特征频率越接近,减阻效果越好。闭环控制中控制压电振子所需要的电能节省开环的75%,实现与开环控制相近的减阻效果。施加控制加入条件检测的条件相位平均波形时间周期略变短,以压电振子壁面扰动方式调制近壁流向涡,减小壁面摩擦阻力,获得减阻效果。      

管-隔板复合式减涡器流阻特性

为了探索管-隔板复合式减涡器结构对共转盘腔径向内流流阻特性的影响规律,对不同转速、管-隔板复合结构下的去旋系统展开了数值研究,得到了不同工况下径向内流共转盘腔的流场结构、总压损失以及沿程总压损失分布曲线。研究结果表明:相对于基础管式减涡器,管-隔板复合式减涡器可以明显降低盘腔内的总压损失。管式减涡器盘腔上游安装隔板的减阻效果要优于盘腔下游安装隔板的减阻效果,且上游隔板和下游隔板存在最佳无量纲长度为0118和0065,与基础模型相比,最佳减阻效果分别提高17%和5%。在最佳隔板长度下,管式减涡器上、下游同时安装隔板的减阻效果最好,相比于基础模型,减阻性能提高19%。     

Elliptical vibration cutting of large-size thin-walled curved surface parts of pure iron by using diamond tool with active cutting edge shift

Large-size thin-walled curved surface parts of pure iron are crucial in aerospace, national defense, energy and precision physical experiments. However, the high machining accuracy and surface quality are difficult to achieve due to the serious tool wear and deformation when machining the parts with conventional cutting tools. In this paper, an elliptical vibration cutting (EVC) with active cutting edge shift (ACES) based on a long arbor vibration device is proposed for ultra-precision machining the pure iron parts by using diamond tool. Compared with cutting at a fixed cutting edge, the influence of ACES on the EVC was analyzed. Experiments in EVC of pure iron with ACES were conducted. The evolutions of the surface roughness, surface topography, and chip morphology with tool wear in EVC with ACES are revealed. The reasonable parameters of ultra-precision machining the pure iron parts by EVC with ACES were determined. It shows that the ACES has a slight influence on the machined surface roughness and surface topography. The diamond tool life can be significantly prolonged in EVC of pure iron with ACES than that with a fixed cutting edge, so that high profile accuracy and surface quality could be obtained even at higher nominal cutting speed. A typical thin-walled curved surface pure iron part with diameter ∅240 mm, height 122 mm, and wall thickness 2 mm was fabricated by the presented method, and its profile error and surface roughness achieved PV 2.2 μm and Ra less than 50 nm, respectively.     

Active and passive compliant force control of ultrasonic surface rolling process on a curved surface

Ultrasonic surface rolling process(USRP) is one of the effective mechanical surface enhancement techniques. During the USRP, unstable static force will easily do harm to the surface quality. In order to achieve a higher surface quality on the part with a curved surface, an active and passive compliant USRP system has been developed. The compliant USRP tool can produce the natural obedience deformation along the part surface. Force control based on the fuzzy Proportional-integral-derivative(PID) ...     

高超音速后掠激波与边界层干扰流场特性

应用表面油流和液晶温度显示、表面热流率和压力测量四种测试技术,在Ma_∞=7.8、单位长度雷诺数尺Re_∞=3.5×10~7/m条件下,研究了30°迎角尖前缘翼面诱导激波和湍流边界层干扰流场特性。结果表明:表面流动是准锥型,在强相互作用下,流动发生了二次分离和再附,导致表面油流线的流向角、温度、热流率和压力分布均出现明显的凹坑。     

昆虫级褶皱翼型的滑翔气动特性

为了研究褶皱翼型上、下表面分别对气动力的影响,在弦长雷诺数为1200,攻角为0°~20°时,采用有限体积法研究了褶皱翼型、光滑翼型、上表面光滑的褶皱翼型和下表面光滑的褶皱翼型的滑翔气动特性.结果表明:在一定攻角范围内,褶皱翼型的升力系数较光滑翼型提高了10%;只要翼型下表面是褶皱的,产生的升力总大于下表面是光滑的,下表面褶皱对升力的提高具有更大作用;在大攻角下,光滑的上表面更有利于提高升力;在任何攻角时,上、下表面褶皱对阻力影响很小.      

Experimental and modeling study of surface topography generation considering tool-workpiece vibration in high-precision turning

High-precision turning(HPT) is a main processing method for manufacturing rotary high-precision components, especially for metallic parts. However, the generated vibration between tool tip and workpiece during turning may seriously deteriorate the surface integrity. Therefore,exploring the effect of vibration on turning surface morphology and quality of copper parts using3D surface topography regeneration model is crucial for predicting HPT performance. This developed model can update the machin...     

Profile error compensation in precision grinding of ellipsoid optical surface

Optical glass elements with the ellipsoidal surface are used in many critical aerospace instruments, such as satellites, telescope and cameras. Their optical performance is mainly affected by profile accuracy and surface quality. In this paper, a rectangular ellipsoid surface is precisely ground on a BK7 optical glass blank by grating scanning grinding path with a three-axis CNC precision surface grinder. A profile error compensation procedure for ellipsoidal grinding is proposed based on the error analysis about the primary error sources in the XY and YZ projection planes during the grinding process. The mathematical prediction models of the wheel arc profile error, the measurement and wear error of the grinding wheel radiuses are established. By applying the proposed error compensation procedure, the profile accuracy of the ellipsoidal surface was improved from 4 μm to 2 μm in the XY plane, and improved from 15 μm to 5 μm in the YZ plane.     

SiC_(f)/SiC复合材料铣削加工表面质量北大核心CSCD

使用PCD立式铣刀对聚合物浸渍裂解法(PIP)制备的SiC_(f)/SiC复合材料开展单因素铣削试验,通过对加工中产生的切削力和加工后的表面粗糙度进行测量,分析了铣削工艺参数对其的影响;对加工表面、纤维断口进行SEM分析,讨论了SiC_(f)/SiC复合材料加工表面的形成。研究结果表明,表面粗糙度与切削力的变化趋势相同,高主轴转速和小切削宽度有利于得到表面粗糙度较小的加工表面;近孔洞区域与远离孔洞区域的材料去除方式不同;材料中纤维发生面内偏移和层间屈曲,纤维存在多种去除方式。     

旋转状态下气膜冷却换热特性的实验研究

基于一个平板叶片模型对旋转状态下气膜冷却现象的换热特性进行了实验研究,得到不同吹风比情况下气膜冷却换热系数随主流雷诺数和旋转数变化的分布规律。实验利用热色液晶(TLC)测温技术对叶片表面的二维温度场进行测量,采用空气和二氧化碳模拟不同冷气与主流的密度比,并使用无线遥测技术对旋转系中的温度信号加以采集。结果表明：由于受到离心力与哥氏力的综合作用,叶片压力面与吸力面上的强化换热区域向高半径处发生偏转,且偏转趋势在吸力面上更为明显;随着主流雷诺数的增大,压力面上的换热系数不断增大,而在吸力面上则先减小后增大;此外,主流雷诺数的变化对压力面和吸力面上强化换热区域的偏转现象没有明显影响。     

气流出口型面对凹面腔内激波聚焦起爆的影响

为提高两级脉冲爆震发动机工作的可靠性,探寻强化凹面腔内激波聚焦起爆爆震波的方法,通过数值模拟,采用氢气作为燃料、空气作为氧化剂,探讨了3种凹面腔气流出口型面及出口面积对激波聚焦起爆的影响。结果表明:采用垂直出口壁面有助于提高凹面腔内的激波聚焦起爆压力和温度,使起爆时刻提前,随着出口面积的减小,激波聚焦峰值压力有较大的提高;但效果不如垂直壁面,随着倾斜壁面出口面积减小,起爆点的压力和温度只有小幅度增加,起爆时刻基本无变化;采用弧形出口壁面,不能对向凹面腔底部传播的激波产生反射强化作用,不能有效起爆爆震波。对比3种出口壁面型面,垂直壁面能更有利于凹面腔内的能量聚集,强化激波聚焦起爆爆震波。      

Investigation on surface integrity of electron beam melted Ti-6Al-4 V by precision grinding and electropolishing

Electron beam melting (EBM), as an excellent Additive Manufacturing (AM) technology, enables the printing of Ti-6Al-4 V alloy for a wide range of applications such as aerospace and biomechanical industries. It improves functionality and integrity of components and negates complexities in assembly processes. However, due to the poor surface and sub-surface integrity represented by the rough surface finish and low dimensional accuracy, achieving a favorable surface condition is quite challenging. Therefore, post processing becomes essential for these electron beam melted (EBM-ed) Ti-6Al-4 V alloys. Being the most common technique to improve such parts, milling of Ti-6Al-4 V alloy is very challenging and resulting tool wear issues, due to its unique material properties. Thus, this paper presents a comprehensive study on the surface integrity of EBM-ed Ti-6Al-4 V parts processed by precision grinding and electropolishing, aiming to qualitatively and quantitatively clarify the interrelation between process parameters and processed surface quality. The surface and subsurface characteristics such as profile accuracy, surface roughness, microstructure, defective layer and residual stress before and after post processing were compared and evaluated. The results show that by precision grinding, the profile accuracy was improved from over 300 µm PV to 7 µm PV, while surface roughness (R_a) was reduced from 30 µm to about 2 µm. The layer with partially melt particles was removed, but introduced a deformed subsurface layer with more residual stress. Then by applying electropolishing, the residual stress was released and the deformed layer was removed. In addition, R_a was further reduced to 0.65 µm. The research can serve as a reference for the integration of post machining processes with AM.