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循环电载荷下大功率LED金引线疲劳断裂寿命预测
引用本文:樊嘉杰,李磊,钱诚,胡爱华,樊学军,张国旗.循环电载荷下大功率LED金引线疲劳断裂寿命预测[J].北京航空航天大学学报,2019,45(3):478-485.
作者姓名:樊嘉杰  李磊  钱诚  胡爱华  樊学军  张国旗
作者单位:河海大学机电工程学院,常州213022;常州市武进区半导体照明应用技术研究院,常州213161;常州市武进区半导体照明应用技术研究院,常州,213161;北京航空航天大学可靠性与系统工程学院,北京,100083;福建鸿博光电科技有限公司,福州,350008;美国拉玛尔大学机械工程系,博蒙特77710;荷兰代尔夫特理工大学EEMCS学院,代尔夫特2628
基金项目:国家自然科学基金(51805147,61673037);江苏省"六大人才高峰"高层次人才项目(GDZB-017);中央高校基本科研业务费专项资金(2017B15014);国家国际科技合作专项(2015DFT10110)
摘    要:随着大功率发光二极管(LED)在照明领域的普及与广泛应用,可靠性逐渐成为研究的重点。大功率LED封装器件中金引线疲劳断裂失效一直是制约其可靠性的重要因素。通过针对大功率LED封装器件中的金引线力学仿真与功率循环试验相结合的方法,首先确定循环电载荷条件下该型LED的主要失效原因为金引线疲劳断裂,其次提出基于电流加速模型的加速因子提取方法和基于应变幅值的Coffin-Manson解析寿命预测方法,最终完成对LED金引线疲劳断裂寿命的预测和试验验证。研究结果表明:所提方法具有较高的寿命预测精度,可以满足大功率LED封装器件可靠性快速、准确评估的要求。 

关 键 词:大功率发光二极管(LED)  金引线  疲劳断裂  寿命预测  可靠性
收稿时间:2018-07-02

Fatigue fracture lifetime prediction for gold bonding wires of high-power LED under cyclically electrical loading
FAN Jiajie,LI Lei,QIAN Cheng,HU Aihua,FAN Xuejun,ZHANG Guoqi.Fatigue fracture lifetime prediction for gold bonding wires of high-power LED under cyclically electrical loading[J].Journal of Beijing University of Aeronautics and Astronautics,2019,45(3):478-485.
Authors:FAN Jiajie  LI Lei  QIAN Cheng  HU Aihua  FAN Xuejun  ZHANG Guoqi
Institution:1.College of Mechanical and Electrical Engineering, Hohai University, Changzhou 2130222.Changzhou Institute of Technology Research for Solid State Lighting, Changzhou 213161, China3.School of Reliability and Systems Engineering, Beihang University, Beijing 100083, China4.Fujian Hongbo Opto-Electronics Technology Co., Ltd., Fuzhou 350008, China5.Department of Mechanical Engineering, Lamar University, Beaumont 77710, USA6.EEMCS Faculty, Delft University of Technology, Delft 2628, Netherlands
Abstract:With the popularity and widespread application of high-power light-emitting diode (LED) in lighting industry, its reliability has gradually become one of research focuses.The failure of gold bonding wires in the traditional LED package has been a critical bottleneck that restricts its reliability. In this paper, the failure mechanism of LED under cyclically electrical loading is firstly identified through both gold bonding wire mechanical simulation and power cycling test experiment, which is the fatigue fracture of gold bonding wire. Then, two lifetime prediction methods, the acceleration factor extraction method based on current acceleration model and the strain-based Coffin-Manson analytical method, are established and verified with experimental results. The results show that the lifetime prediction accuracy of the proposed methods is high and they can achieve a fast and accurate reliability assessment for high-power LEDs with wire-bonding packaging technology.
Keywords:high-power light-emitting diode (LED)  gold bonding wires  fatigue fracture  lifetime prediction  reliability
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