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Influence of alumina abrasive tool wear on ground surface characteristics and corrosion properties of K444 nickel-based superalloy
作者姓名:Min LI  Jingfei YIN  Linbo CHE  Wenfeng DING  Jiuhua XU
作者单位:National Key Laboratory of Science and Technology on Helicopter Transmission, Nanjing University of Aeronautics and Astronautics
基金项目:financially supported by the National Natural Science Foundation of China (Nos. 51921003 and 51775275);;the Project Funded by China Postdoctoral Science Foundation (No. 2020TQ0149);
摘    要:K444 nickel-based superalloy is an important material to manufacture the gas turbine due to its excellent mechanical properties at high temperatures and corrosion resistance. Currently,grinding is the mostly used method for the surface finish of the K444 alloy components. However,few studies worked on the effects of the abrasive tool wear on the ground surface characteristics and corrosion properties of K444 alloy. This study uses two different-type alumina abrasive tools, i.e.,white alumina(WA)...

收稿时间:16 November 2020

Influence of alumina abrasive tool wear on ground surface characteristics and corrosion properties of K444 nickel-based superalloy
Min LI,Jingfei YIN,Linbo CHE,Wenfeng DING,Jiuhua XU.Influence of alumina abrasive tool wear on ground surface characteristics and corrosion properties of K444 nickel-based superalloy[J].Chinese Journal of Aeronautics,2022,35(6):339-351.
Institution:National Key Laboratory of Science and Technology on Helicopter Transmission, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
Abstract:K444 nickel-based superalloy is an important material to manufacture the gas turbine due to its excellent mechanical properties at high temperatures and corrosion resistance. Currently, grinding is the mostly used method for the surface finish of the K444 alloy components. However, few studies worked on the effects of the abrasive tool wear on the ground surface characteristics and corrosion properties of K444 alloy. This study uses two different-type alumina abrasive tools, i.e., white alumina (WA) and microcrystalline alumina (MA) wheels, to grind the K444 alloy. The influence of the alumina abrasive tool wear on ground surface characteristics and corrosion resistance performance are investigated. It is discovered that the MA wheel presents a slighter wheel wear and higher self-sharpening than the WA wheel. Compared to the WA wheel, the MA wheel has less material adhesion, which leads to a better surface finish. In the corrosion testing, the maximum corrosion depth is 80 μm in the surface ground by the MA wheel but 100 μm in the surface ground by the WA wheel, which demonstrates that the MA wheel grinding benefits the surface corrosion resistance of K444 alloy. Therefore, this study could provide a guide to selecting the abrasive tools and optimizing the grinding process of the K444 alloy.
Keywords:Abrasive wheel wear  Corrosion resistance  Grinding  K444 nickel-based superalloy  Microcrystalline alumina
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