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基于微结构识别的单向复合材料导热系数预估
引用本文:江华,毛军逵,屠泽灿,沈凯,宋金融,郭文,黄维娜.基于微结构识别的单向复合材料导热系数预估[J].航空动力学报,2016,31(11):2641-2651.
作者姓名:江华  毛军逵  屠泽灿  沈凯  宋金融  郭文  黄维娜
作者单位:1. 南京航空航天大学 能源与动力学院 江苏省航空动力系统重点实验室, 南京 210016;
基金项目:国家自然科学基金(11532007)
摘    要:以T300碳纤维/环氧树脂基单向复合材料为例,考虑纤维周围间隙缺陷的影响,建立了基于微观图像识别的等效导热系数预估方法.首先利用图像识别技术处理材料微观电镜照片,然后依据纤维体积分数稳定性判据应用几何重构技术建立了代表性单元,并通过在代表性单元(RVE)内部交界面处添加接触热阻的方法引入间隙缺陷的影响,最终利用有限元方法模拟得到等效导热系数(ETC).研究发现:间隙的位置对等效导热系数影响微弱;随着间隙缺陷占比和厚度的增加,等效导热系数显著降低;间隙缺陷占比大于0.8,无量纲间隙缺陷厚度小于0.15时,单向纤维增韧复合材料的等效导热系数受间隙影响最突出;相对于纤维和基体理想接触的情况,考虑间隙缺陷后,等效导热系数最大降幅可达52.1%. 

关 键 词:单向复合材料    等效导热系数    间隙缺陷    代表性单元    图像识别    接触热阻
收稿时间:2015/11/2 0:00:00

Thermal conductivity prediction of unidirectional composites based on microstructure identification
JIANG Hu,MAO Jun-kui,TU Ze-can,SHEN Kai,SONG Jin-rong,GUO Wen and HUANG Wei-na.Thermal conductivity prediction of unidirectional composites based on microstructure identification[J].Journal of Aerospace Power,2016,31(11):2641-2651.
Authors:JIANG Hu  MAO Jun-kui  TU Ze-can  SHEN Kai  SONG Jin-rong  GUO Wen and HUANG Wei-na
Institution:Jiangsu Province Key Laboratory of Aerospace Power System, College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;Shanghai Aircraft Design and Research Institute, Commerical Aircraft Corporation of China Limited, Shanghai 200120, China,Jiangsu Province Key Laboratory of Aerospace Power System, College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;Collaborative Innovation Center for Advanced Aero-Engine, Beijing 100191, China,Jiangsu Province Key Laboratory of Aerospace Power System, College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China,College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China,College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China,China Gas Turbine Establishment, Aero Engine(Group) Corporation of China, Chengdu 610500, China and China Gas Turbine Establishment, Aero Engine(Group) Corporation of China, Chengdu 610500, China
Abstract:Taking the T300 carbon fiber/epoxy resin matrix unidirectional composites as an example, an equivalent thermal conductivity prediction method based on microscopic image recognition was established, in consideration of the influence of the interface defect. The microstructure scanning electron microscope photos were processed first through image recognition. Then according to the fiber volume fraction stability criterion, the representative volume element(RVE) were built by geometry reconstruction technique. Meanwhile, the thermal contact resistance was added at the interfaces in the RVEs to represent the influence of the interface defects. Finally, the prediction results of equivalent thermal conductivity (ETC) were obtained by the finite element method. Results show that the randomness of the interface defect''s position affects ETC weakly, while ETC decreases significantly with the increasing proportion or the thickness of the interface defect. When the the interface defect proportion is greater than 0.8 and the dimensionless thickness of the interface defect is less than 0.15, the most significant influence on ETC appears. Compared with the simulations of ignoring the interface defect between fiber and matrix, the biggest drop of ETC can reach 52.1% considering the interface defect.
Keywords:unidirectional composites  equivalent thermal conductivity(ETC)  interface defect  representative volume elements (RVE)  image recognition  thermal contact resistance
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