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TC4板料电辅助加热数控渐进成形工艺分析及优化
引用本文:范国强,高霖,刘鹏,吴召利,孟相国,童国权.TC4板料电辅助加热数控渐进成形工艺分析及优化[J].南京航空航天大学学报,2010,42(2).
作者姓名:范国强  高霖  刘鹏  吴召利  孟相国  童国权
作者单位:1. 南京航空航天大学机电学院,南京,210016
2. 山东泰山生产力促进中心,泰安,271000
3. 泰安航天特种车有限公司,泰安,271000
基金项目:航空科学基金,江苏省普通高校研究生科研创新计划 
摘    要:采用有限元分析软件MSC.Marc对TC4板料的电辅助加热渐近成形进行了数值分析,研究了进给速度、层距和电流等因素对工具头受力、板料温度和应变的影响规律.通过成形实验对数值分析进行了验证,并提出了工艺优化方法.实验表明:电流是影响TC4板料成形性能和温度的最主要因素,最佳成形温度为500~600℃.加工后板料的强度极限降低约10%,硬度增高14%左右,为该技术的应用提供了工艺指导.

关 键 词:数值分析  饭金  渐近成形  电辅助加热

Technology Analysis and Optimization for Electric Hot Incremental Forming of Ti-6AI-4V Sheet
Abstract:In the current work, electric hot incremental forming of Ti-6A1-4V titanium sheet is simulated by using MSC. Marc software. Processing parameters, such as feed rate, step down and current, are studied to find influences on force of toot, strain and temperature of Ti-6Al-4V sheet. Forming experiments are designed to verify the analysis. Results show that the current is the most important factor, and the best forming temperature range is 500~600 ℃. After processing, the ultimate strength of TC4sheet is reduced by 10%, and the hardness is increased by 14%. The research provides an instruction for the application of the technology.
Keywords:TC4  numerical analysis  sheet metal  incremental forming  electric heating  Ti-6Al-4V
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