Impulse feature extraction method for machinery fault detection using fusion sparse coding and online dictionary learning

 Impulse components in vibration signals are important fault features of complex machines. Sparse coding (SC) algorithm has been introduced as an impulse feature extraction method, but it could not guarantee a satisfactory performance in processing vibration signals with heavy background noises. In this paper, a method based on fusion sparse coding (FSC) and online dictionary learning is proposed to extract impulses efficiently. Firstly, fusion scheme of different sparse coding algorithms is presented to ensure higher reconstruction accuracy. Then, an improved online dictionary learning method using FSC scheme is established to obtain redundant dictionary and it can capture specific features of training samples and reconstruct the sparse approximation of vibration signals. Simulation shows that this method has a good performance in solving sparse coefficients and training redundant dictionary compared with other methods. Lastly, the proposed method is further applied to processing aircraft engine rotor vibration signals. Compared with other feature extraction approaches, our method can extract impulse features accurately and efficiently from heavy noisy vibration signal, which has significant supports for machinery fault detection and diagnosis.