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激光重熔改性热障涂层抗CMAS腐蚀特性
引用本文:赵长浩,杨玲伟,肖学仁,张军,潘伟.激光重熔改性热障涂层抗CMAS腐蚀特性[J].航空材料学报,2022,42(1):40-49.
作者姓名:赵长浩  杨玲伟  肖学仁  张军  潘伟
作者单位:中国空气动力研究与发展中心超高速空气动力研究所, 四川 绵阳 621000;清华大学 新型陶瓷与精细工艺国家重点实验室, 北京 100084,中国空气动力研究与发展中心超高速空气动力研究所, 四川 绵阳 621000,清华大学 新型陶瓷与精细工艺国家重点实验室, 北京 100084
基金项目:国家自然科学基金项目(91960104,51472135)%中国空气动力研究与发展中心基础前沿项目(KT-JCQY-2019-012)
摘    要:采用激光对大气等离子喷涂7YSZ热障涂层进行表面重熔处理,探讨基体预热和Al2O3溶胶涂敷对激光重熔层裂纹愈合的影响,研究处理后热障涂层的耐CMAS熔盐腐蚀性能。结果表明:涂层经过激光重熔和基体预热后的激光重熔处理后,与未经重熔处理涂层的CMAS腐蚀厚度基本相同;而采用表面Al2O3溶胶涂敷加激光重熔的热障涂层的CMAS腐蚀厚度明显减小,表明Al2O3溶胶涂敷加激光重熔工艺可以有效地减轻CMAS熔盐侵蚀,其机理是表面形成的Al2O3薄膜溶于CMAS后生成了难熔晶体钙长石,降低了熔盐的流动性和腐蚀性。

关 键 词:激光重熔  热障涂层  Al2O3溶胶涂覆  CMAS腐蚀

Improving molten CMAS resistance of thermal barrier coatings by modified laser remelting method
ZHAO Changhao,YANG Lingwei,XIAO Xueren,ZHANG Jun,PAN Wei.Improving molten CMAS resistance of thermal barrier coatings by modified laser remelting method[J].Journal of Aeronautical Materials,2022,42(1):40-49.
Authors:ZHAO Changhao  YANG Lingwei  XIAO Xueren  ZHANG Jun  PAN Wei
Institution:(Hypervelocity Aerodynamics Institute,China Aerodynamics Research and Development Center,Mianyang 621000,Sichuan,China;State Key Laboratory of New Ceramics and Fine Processing,Tsinghua University,Beijing 100084,China)
Abstract:7% yttria stabilized zirconia (7YSZ) thermal barrier coatings (TBCs) prepared by air plasma spray were laser-remelted, and subsequently pre-heated and Al2O3 sol-gel repaired for restraining the crack growth in the remelted coatings. The as-prepared coatings were exposed to high temperature molten CaO-MgO-Al2O3-SiO2 (CMAS) to explore their corrosion resistance. The results show that both the laser remelted and the pre-heated, the laser-remelted coatings are densified by CMAS attack. In addition, the thickness of the densified layers is on the same order of that of the non-remelted coatings. Despite of this, the densified layer in the laser remelted coating repaired by Al2O3 sol-gel is much thinner than the other coatings. This indicates that Al2O3 sol-gel repairing coupling with laser-remelted method can effectively improve the CMAS resistance of 7YSZ TBCs due to the refractory anorthite generated during corrosion process. This refractory compound produced between CMAS and Al2O3 sol-gel is capable to decrease the mobility and corrosivity of the CMAS.
Keywords:laser remelted  thermal barrier coatings  sol-gel repairing  CMAS corrosion
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