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FEM Analysis of Spring-backs in Age Forming of Aluminum Alloy Plates
作者姓名:Huang  Lin  Wan  Min  Chi  Cailou  Ji  Xiusheng
作者单位:[1]Department of Aircraft Manufacturing Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100083, China [2]Technology Research Institute, Shenyang Aircraft Corporation, Shenyang 100034, China
摘    要:The age forming technology, characterized by huge spring-backs, has been developed to manufacture large integral wing-skin panel parts, which necessitates devising a method of predicting spring-backs. A 7B04-T7451 aluminum alloy creep test in tension is accomplished at 155 ℃, and the creep curves are obtained. The material constants of the mechanism-based creep constitutive equations are determined through experiments. The age forming process and the spring-backs of 7B04 aluminum alloy plates are analyzed using the commercial finite element software ABAQUS. The effects of plate thickness and forming time on spring-backs are researched. The spring-backs decrease with the increase of plate thickness and forming time. The test results verify the reliability of the finite element method (FEM) analysis.

关 键 词:铝合金  金属老化  飞机  航天材料
收稿时间:2007-06-21
修稿时间:2007-09-19

FEM Analysis of Spring-backs in Age Forming of Aluminum Alloy Plates
Huang Lin Wan Min Chi Cailou Ji Xiusheng.FEM Analysis of Spring-backs in Age Forming of Aluminum Alloy Plates[J].Chinese Journal of Aeronautics,2007,20(6):564-569.
Authors:Huang  Wan  Chi Cailoub  Ji Xiushengb
Institution:

aDepartment of Aircraft Manufacturing Engineering, Beijing University of Aeronautics and Astronautics, Beijing 100083, China

bTechnology Research Institute, Shenyang Aircraft Corporation, Shenyang 100034, China

Abstract:The age forming technology, characterized by huge spring-backs, has been developed to manufacture large integral wing-skin panel parts, which necessitates devising a method of predicting spring-backs. A 7B04-T7451 aluminum alloy creep test in tension is accomplished at 155 ℃, and the creep curves are obtained. The material constants of the mechanism-based creep constitutive equations are determined through experiments. The age forming process and the spring-backs of 7B04 aluminum alloy plates are analyzed using the commercial finite element software ABAQUS. The effects of plate thickness and formingtime on spring-backs are researched. The spring-backs decrease with the increase of plate thickness and forming time. The test results verify the reliability of the finite element method (FEM) analysis.
Keywords:aluminum alloy  age forming  constitutive equation  FEM  spring-back  Plates  Aluminum Alloy  Forming  analysis  test results  verify  reliability  the finite element method  decrease  increase  time  effects  plate thickness  forming process  plates  commercial  software  ABAQUS  material constants  constitutive equations
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