Shuttle demonstration of large space structure fabrication and assembly

The purpose of this paper is to describe a program aimed at an early on orbit demonstration of a large space structure fabrication and assembly capability. Requirements for the demonstration concept have been formulated. The concept that has been selected to meet these requirements is a Large Space Structure Platform consisting of a triangular prism of 31.5 m length. Sensors can be mounted on this platform to perform Earth observation measurements from space. Structural elements of the platform are fabricated using an automated beam builder in the Shuttle Orbiter payload bay. Special fixtures are designed to assemble the structure with the aid of the Remote Manipulator System and two astroworkers in an EVA mode. Results are shown of the platform preliminary design in terms of a design layout with related structural, thermal, mass properties and control dynamics data. The assembly scenario is described. Estimates of the total construction time and Orbiter support requirements are also presented.