TC4钛合金高速外圆磨削表面完整性实验

为充分发挥钛合金的优良性能,以TC4为研究对象进行高速外圆磨削实验,分析外圆磨削工艺参数对工件表面完整性的影响规律。结果表明:工件亚表面未出现变质层;随着砂轮线速度提高,表面质量提高;随着工件转速提高,表面划痕明显;随着磨削深度增加,出现表面烧伤现象,并且磨削深度对表面完整性的影响程度最大;磨削力与磨削温度对表面硬度的影响是正相关的,且磨削力对表面硬度的影响程度较大。因此可以通过选择合理的工艺参数来保证较大的材料去除率与较好的工件表面质量,为TC4钛合金高速外圆磨削提供指导。

Experimental on Surface Integrity of Titanium Alloy TC4 by High Speed Cylindrical Grinding

To maximize using the excellent material performance of titanium alloy, the high speed cylindrical grinding experiment was studied to the influences of cylindrical grinding parameters on surface quality of TC4. The results show that there is no metamorphic layer on the sub-surface of the workpiece. As the grinding wheel speed increases, the surface quality increases. As the workpiece speed increases, the surface scratches are obvious. As the grinding depth increases, some surface burns exist, and the grinding depth has the greatest impact on the surface integrity. The grinding force and grinding temperature have positive influence on the surface hardness, and the grinding force has a greater impact on the surface hardness. Therefore, reasonable cylindrical grinding parameters can be chosen to ensure greater material removal rate and good surface quality. It will provide guidance for the high speed cylindrical grinding of titanium alloy TC4, to promote its application in industry areas.