Self-propagating high-temperature reactions for the fabrication of Lunar and Martian physical assets

The development of a new process potentially useful for future manned Lunar and/or Martian space missions in the framework of the so-called ISRU (In-Situ Resource Utilization) and ISFR (In-Situ Fabrication and Repair) concepts is described and discussed in this work. This process involves the fabrication of physical assets by self-propagating high temperature synthesis (SHS) for construction applications in Lunar and Martian environments starting from different Lunar or Martian regolith simulants and aluminum, as reducing agent. In addition, although Moon and Mars already contain ilmenite (FeTiO₃) and iron oxides, respectively, the latter ones are also added to the initial mixtures to promote suitable SHS reactions. A complete scheme for the fabrication of physical assets to be used as protection against solar rays, solar wind and meteoroids, where all required stages are indicated, is finally proposed in the framework of a recently filed patent.