Digital Aircraft Sheet Metal Part Manufacturing System and Its Key Technology

The architecture of digital sheet metal manufacturing system is proposed based on the classification of sheet metal manufacturing information.The essence of digital manufacturing is the definition,management and transfer of information,and the key technologies are brought forward and described.It is pointed out that knowledge-based manufacturing elements design is necessary to make digital technology efficient.The management of all kinds of sheet metal manufacturing element information is to build single source of manufacturing data.Multi-state model-based digital transfer and coordination method is designed to provide a foundation for digital manufacturing of aircraft sheet metal part.The application of digital sheet metal manufacturing is exemplified with an aircraft sheet metal part.The application result is compared to that of the traditional analog transfer technology.It is shown that the developed technology can improve part quality,shorten manufacturing time and lower manufacturing cost.     

某飞机系列粉末合金刹车盘改进技术的研究

通过改进整盘钢骨架两面烧结粉末合金刹车盘的结构,直接成形卸荷槽,取消冲卸荷槽工序,完全解决该刹车盘长期存在的在后续加工及使用过程中的掉块问题。     

基于改进准则法的复合壳阻尼结构拓扑减振动力学优化

针对复合壳阻尼结构的拓扑减振优化问题，以约束阻尼层的有限单元为设计变量，采用体积比、模态频率和振型为优化约束条件，构建以多模态权重系数的结构模态损耗因子数值关系为优化目标函数的拓扑减振优化模型。为了拓展优化目标灵敏度具有不局限于某一变密度法插值模型的形式，推导了数值表达式的一般函数式。动力学优化中优化目标灵敏度正、负数集共存，使得非凸性的目标函数设计变量出现负值或优化函数寻优于局部极值点。为此，推导出复合壳阻尼结构的全域灵敏度改进优化准则法迭代格，以确保每次迭代域均为全域设计变量集。结合有限单元法编程实现了复合壳阻尼结构改进准则法，并对复合壳结构进行拓扑减振优化分析。结果表明：在敷设体积减为全覆盖的50%时，复合壳结构的模态损耗因子增减偏差为10%，具有提升减振的轻量化设计目的；各阶目标函数和拓扑构型所需的迭代次数少，中间密度区域较小，多阶优于单阶模态优化函数，易于获得全域寻优的有效减振。     

Special Technologies Related to Electron Beam Welding

In order to improve the manufacturing quality of electron beam welding,some technologies are developed by using the special features of electron beam.Comparing with the conventional electron beam welding,the usage of multi-beam technology and micro-beam technology are introduced.In addition.the development of beam diagnostic system is also presented.     

基于多反馈延迟技术的雷达杂波模拟器实现

提出采用多反馈延迟的改进卷积处理技术实现雷达杂波模拟,克服了单反馈延迟输出杂波数据周期重复的缺点,使杂波数据在整个I周期内不重复,带来的好处是杂波逼真度高.采用大容量动态存储技术实现数据存储电路的设计,优点是方便快捷地为卷积器提供数据.     

基于DPM的试验台导流槽喷水冷却数值研究

采用计算流体动力学(CFD)技术,对某型运载火箭动力系统试验时导流槽的热环境进行了分析。计算采用氢氧(H-O)单步燃烧反应模型,标准k-ε湍流模型获得燃烧流场,并采用离散相模型(DPM)模拟了试验台的喷水降噪系统和导流槽底部喷水冷却系统。随后,用经过校验的模型对某型号发动机试验台导流槽的设计参数进行了对比研究。结果表明:试验台的喷水降噪系统及导流槽底部的喷水冷却系统均对导流槽底部有冷却效果,两者同时工作时对导流槽底部的冷却有叠加增强效果;导流槽深度加大时或者喷水量加大时会对底部热环境的改善同样有增强作用。      

以成果为导向的精益管理中评价体系的建立

从实际工作出发,结合Ameco已经取得的成果,提出了建立以成果为导向的精益管理评价体系的目标和意义,阐述了具体的评价指标,并以实例进行了说明。     

An SOR Implicit Time-accurate Scheme in Calculating Unsteady Flows

A new time-accurate marching scheme for unsteady flow calculations is proposed in the present work. This method is the combination of classical Successive Over-Relaxation (SOR) iteration method and Jacobian matrix diagonally dominant splitting method of LUSGS. One advantage of this algorithm is the second-order accuracy because of no factorization error. Another advantage is the low computational cost because the Jacobian matrices and fluxes are only calculated once in each physical time step. And, the SOR algorithm has better convergence property than Gauss-Seidel. To investigate its accuracy and convergency, several unsteady flow computa- tional tests are carried out by using the proposed SOR algorithm. Roe’s FDS scheme is used to discritize the inviscid flux terms. Un- steady computational results of SOR are compared with the experiment results and those of Gauss-Seidel. Results reveal that the numerical results agree well with the experimental data and the second-order accuracy can be obtained as the Gauss-Seidel for unsteady flow computations. The impact of SOR factor is investigated for unsteady computations by using different SOR factors in this algorithm to simulate each computational test. Different numbers of inner iterations are needed to converge to the same criterion for different SOR factors and optimal choice of SOR factor can improve the computational efficiency greatly.     

Adaptive Sliding Control of Six-DOF Flight Simulator Motion Platform

本文使用Newton-Euler法推导了六自由度飞行模拟器运动平台完整的线性化形式的动力学方程,并以此为基础,提出了一种在任务空间中的非线性自适应滑模控制方法。这种控制方法将系统中的不确定性分为定常不确定参数和时变不确定参数,利用非线性自适应控制对定常不确定参数进行辨识,同时结合滑模控制对时变不确定参数和外部扰动进行补偿。通过数值仿真分析表明,该控制策略能准确识别运动平台的载荷、惯量、重心等参数,同时又能有效地提高系统的鲁棒性能。     

一种高效的隐式间断Galerkin方法研究

基于线性化处理,在时间方向上对间断Galerkin方程进行了隐式离散,从整体上对迭代过程进行了合理的优化,并以此求解了计算流体力学中的二维Euler方程。其中,LU-SGS方法得到了进一步的推广,被用来高效求解隐式格式对应的大型稀疏线性系统。数值实验表明,无论对于亚声速问题还是跨声速问题,该格式都是无条件稳定的;与显式的Runge-Kutta间断Galerkin格式相比,当残值下降到相同量级时,隐式格式所需的迭代步数和CPU时间均在很大程度上得到了减少。