A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

星载激光通信终端在轨机动对温度影响

对激光通信终端在轨瞬态温度变化开展了仿真，以期研究在轨机动的影响、热分析和热试验时机动模式的简化模拟。通过合理地分析与简化，建立终端的轨道热分析模型，准确模拟在轨机动，根据典型机动模式、外热流和涂层退化等因素设计了计算工况，得出了终端在轨运行过程中的温度场随时间和姿态变化规律。结果表明：不同机动模式下的温度变化存在差异，最大可达23.0℃，采用固定姿态或一维转动的简化热分析或热试验不能准确模拟实际飞行温度，甚至不能部分替代二维转动热分析或热试验；光学天线和反射镜的温度控制是制约终端工作的瓶颈，为终端设计合适的避光机动策略，可大幅度提高温度稳定度和均匀度。研究结果可以为光机电设备在轨机动策略的设计和改进提供参考。     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

Accurate approximation of in-ecliptic trajectories for E-sail with constant pitch angle

Propellantless continuous-thrust propulsion systems, such as electric solar wind sails, may be successfully used for new space missions, especially those requiring high-energy orbit transfers. When the mass-to-thrust ratio is sufficiently large, the spacecraft trajectory is characterized by long flight times with a number of revolutions around the Sun. The corresponding mission analysis, especially when addressed within an optimal context, requires a significant amount of simulation effort. Analytical trajectories are therefore useful aids in a preliminary phase of mission design, even though exact solution are very difficult to obtain. The aim of this paper is to present an accurate, analytical, approximation of the spacecraft trajectory generated by an electric solar wind sail with a constant pitch angle, using the latest mathematical model of the thrust vector. Assuming a heliocentric circular parking orbit and a two-dimensional scenario, the simulation results show that the proposed equations are able to accurately describe the actual spacecraft trajectory for a long time interval when the propulsive acceleration magnitude is sufficiently small.     

R141b在圆形微通道内的沸腾换热实验研究

为提高换热强度、解决设备内部高热流密度散热问题,采用实验方法研究R141b在不同直径(D=0.5mm和1.0mm)水平圆形微通道内的沸腾换热特性,分析了热流密度(q=2.0kW/m~2～47.6kW/m~2)、质量干度(x=0～0.6)、质量流速(G=111.11kg/(m~2·s)～333.33kg/(m~2·s))的变化对平均传热系数h的影响,探究不同情况下影响沸腾换热的主导因素。实验研究表明:平均传热系数h随热流密度q的增加而减小,在不同范围内减小速率有明显差异;热流密度q=2kW/m~2～5kW/m~2时质量流速G对平均传热系数h影响较明显,热流密度较高时质量流速G对换热影响很小;在质量流速G=111.11kg/(m~2·s)～333.33kg/(m~2·s),质量干度x0.3时,平均传热系数h随质量干度x增加而明显下降,在设计微通道换热器时应尽量使R141b处于初始沸腾阶段以获得更好换热效果,并采取一定措施预防干度过高引起的换热恶化。     

某型装备能源电池异常爆破故障分析

对一起因电池设计缺陷引发装备战训失利的故障进行分析,重点对电池工作机理和设计缺陷展开解析,明确故障定位,并对国内外装备弹上不同体系电池的优缺点进行比较,旨在为产品维护保障、国产化科研等工作提供参考。     

天基轻气炮发射清除低轨碎片方案及关键技术分析

文章分析了现有的空间碎片清除方式,并以800~1200 km低地球轨道高度上1~10 cm量级的空间碎片为清除目标,提出了天基轻气炮清除碎片的新方法。首先分析了轻气炮有效载荷在典型参数下的弹丸加速能力;之后根据将碎片降轨使其坠入大气层烧毁的设想,提出天基轻气炮共面清除碎片的方式,并选择轨道高度800 km的圆轨道作为碎片运行轨道进行可行性分析。计算表明,对半径10 cm、厚度1 cm的铝合金圆板碎片(质量211.95 g),使用初速1 km/s、重10 g的黏性弹丸可按任务方案达到清除效果。此外,计算出该参数弹丸对轨道高度800~1200 km的圆轨道上可清除的最大碎片质量为500~825 g,证明轻气炮弹丸对1~10 cm的碎片具有较强的清除能力。最后,分析了以轻气炮为有效载荷的航天器在完成清除碎片任务时的关键技术。     

燃烧火焰温度分布重建结果误差分析

分析了采用辐射型CT算法的燃烧火焰温度发布重建结果误差产生的原因，给出了解决方法。     

关于一维非定常气─固二相流特征理论的讨论

本文研究了一维非定常气－团二相流的特征，对于目前常用的、包含一定近似的运动方程组，它有两个虚部很小的复根，研究表明这种很小的虚部出现与方程中引入的近似有关。从十多个算例的结果看，这样的虚部不影响人们在工程计算中用该方程组求解初值问题。针对具有上述特征的气－团二相流方程组，本文发展了一种类特征线方法，它保留了双曲型方程特征线方法的若干优点，但它允许方程的特征根中有微小的虚部。含灰气体激波管流动的计算表明，类特征线法具有精度高、数值耗散和弥散小等优点     

薄膜充气管充气展开特性试验

用展开导轨消除因重力产生的摩擦力,在不同充气速率与初始展开角条件下对薄膜材料充气管的充气展开特性进行了试验研究,获得了展开角,以及展开加速度和内气压的变化规律。试验及分析结果表明:充气管的充气膨胀与展开相互独立,充气膨胀过程近似为等压增容过程,折叠部位的气压变化特性与整体气压变化特性差异明显。