Protecting Earth-orbiting spacecraft against micro-meteoroid/orbital debris impact damage using composite structural systems and materials: An overview

Spacecraft that are launched to operate in Earth orbit are susceptible to impacts by meteoroids and pieces of orbital debris (MMOD). The effect of a MMOD particle impact on a spacecraft depends on where the impact occurs, the size, composition, and speed of the impacting object, the function of the impacted system. In order to perform a risk analysis for a particular spacecraft under a specific mission profile, it is important to know whether or not the impacting particle (or its remnants) will exit the rear of an impacted spacecraft wall. A variety of different ballistic limit equations (BLEs) have been developed for many different types of structural wall configurations. BLEs can be used to optimize the design of spacecraft wall parameters so that the resulting configuration is able to withstand the anticipated variety of on-orbit high-speed impact scenarios. While the level of effort exerted in studying the response of metallic multi-wall systems to high speed particle impact is quite substantial, the extent of the effort to study composite material and composite structural systems under similar impact conditions has been much more limited. This paper presents an overview of the activities performed to assess the resiliency of composite structures and materials under high speed projectile impact. The activities reviewed will be those that have been aimed at increasing the level of protection afforded to spacecraft operating in the MMOD environment, and more specifically, on those activities performed to mitigate the mechanical and structural effects of an MMOD impact.     

On the effect of considering more realistic particle shape and mass parameters in MMOD risk assessments

One of the primary mission risks tracked in the development of all spacecraft is that due to micro-meteoroids and orbital debris (MMOD). Both types of particles, especially those larger than 0.1 mm in diameter, contain sufficient kinetic energy due to their combined mass and velocities to cause serious damage to crew members and spacecraft. The process used to assess MMOD risk consists of three elements: environment, damage prediction, and damage tolerance. Orbital debris risk assessments for the Orion vehicle, as well as the Shuttle, Space Station and other satellites use ballistic limit equations (BLEs) that have been developed using high speed impact test data and results from numerical simulations that have used spherical projectiles. However, spheres are not expected to be a common shape for orbital debris; rather, orbital debris fragments might be better represented by other regular or irregular solids. In this paper we examine the general construction of NASA’s current orbital debris (OD) model, explore the potential variations in orbital debris mass and shape that are possible when using particle characteristic length to define particle size (instead of assuming spherical particles), and, considering specifically the Orion vehicle, perform an orbital debris risk sensitivity study taking into account variations in particle mass and shape as noted above. While the results of the work performed for this study are preliminary, they do show that continuing to use aluminum spheres in spacecraft risk assessments could result in an over-design of its MMOD protection systems. In such a case, the spacecraft could be heavier than needed, could cost more than needed, and could cost more to put into orbit than needed. The results obtained in this study also show the need to incorporate effects of mass and shape in mission risk assessment prior to first flight of any spacecraft as well as the need to continue to develop/refine BLEs so that they more accurately reflect the shape and material density variations inherent to the actual debris environment.     

Effect of Multi-wall System Composition on Survivability for Spacecraft Impacted by Orbital Debris

Long-duration spacecraft in low earth orbit such as the International Space Station (ISS) are highly susceptible to high-speed impacts by pieces of debris from past earth-orbiting missions. Among the hazards that accompany the penetration of a pressurized manned spacecraft are critical crack propagation in the module wall, crew hypoxia, and uncontrolled thrust due to air rushing out of the module wall hole. A Monte Carlo simulation tool was used to determine the effect of spacecraft wall construction on the survivability of ISS modules and crew following an orbital debris penetration. The simulation results indicate that enhanced shield wall designs (i.e., multi-wall systems with heavier inner bumpers) always lead to higher overall survivability of the station and crew due to an overwhelming decrease in likelihood of module penetration. The results of the simulations also indicate that changes in crew operations, equipment locations, and operation procedures can significantly reduce the likelihood of crew or station loss following an orbital debris penetration.     

Protecting spacecraft against meteoroid/orbital debris impact damage: an overview

Meteoroids and orbital debris pose a serious damage threat to all spacecraft. The effects of a meteoroid/orbital debris (M/OD) impact depend on a variety of factors, including where the M/OD impact occurs, the size, composition, and speed of the impacting object, and the function of the impacted spacecraft system. These effects can be minimal, can degrade a functional spacecraft component, or can compromise spacecraft functionality, even to the point of mission loss or loss of life. To minimize the damage threat from the meteoroid/orbital debris environment, it is often necessary to install protective shielding around critical spacecraft systems. If a system cannot be shielded, operational constraints may need to be imposed to reduce the damage threat. This paper presents an overview of the research and development activities performed since the late 1950s with an aim of increasing the level of protection afforded satellites and spacecraft operating in the M/OD environment and ultimately mitigating the mechanical and structural effects of an M/OD impact.