Sliding mode control design for oblique wing aircraft in wing skewing process

When the wing of Oblique Wing Aircraft (OWA) is skewed, the center of gravity, inertia and aerodynamic characteristics of the aircraft all significantly change, causing an undesirable flight dynamic response, affecting the flying qualities, and even endangering the flight safety. In this study, the dynamic response of an OWA in the wing skewing process is simulated, showing that the three-axis movements of the OWA are highly coupled and present nonlinear characteristics during the wing skewing. As the roll control efficiency of the aileron decreases due to the shortened control arm in an oblique configuration, the all-moving horizontal tail is used for additional roll and the control allocation is performed based on minimum control energy. Given the properties of pitch-roll-yaw coupling and control input and state coupling, and the difficulty of establishing an accurate aerodynamic model in the wing skewing process due to unsteady aerodynamic force, a multi-loop sliding mode controller is formulated by the time-scale separation method. The closed-loop simulation results show that the asymmetric aerodynamics can be balanced and that the velocity and altitude of the aircraft maintain stable, which means that a smooth transition is obtained during the OWA’s wing skewing.     

基于随机维纳过程的航空发动机性能衰退研究

针对发动机下发间隔预测的问题，研究了发动机性能衰退规律。基于发动机排气温度裕度（EGTM）数据，建立了随机维纳模型，并使用严酷度因子修正模型，表征不同的工作条件对发动机的影响。利用期望最大化（EM）算法结合贝叶斯定理，对模型参数求解，最终得到了基于性能衰退的发动机平均下发间隔。研究结果表明，在严酷度因子为1.2696的使用条件下，某型号航空发动机性能衰退平均下发间隔为8219循环；基于该模型预测的发动机平均下发间隔与厂商建议的下发时间之间的误差仅为1.7%。     

Modelling ignition probability with pairwise mixing-reaction model for flame particle tracking

Reduced order models for ignition analysis can offer insights into ignition processes and facilitate the combustor optimization. In this study, a Pairwise Mixing-Reaction (PMR) model is formulated to model the interaction between the flame particle and the surrounding cell mixture during Lagrangian flame particle tracking. Specifically, the model accounts for the two-way coupling of mass and energy between the flame particle and the surrounding shell layer by modelling the corresponding turbulent mixing, chemical reaction and evaporation process if present. The state of a flame particle, e.g., burnt, hot gas or extinguished, is determined based on particle temperature. This model can properly describe the ignition process with a spark kernel being initiated in a nonflammable region, which is of practical importance in certain turbine engines and has not been rigorously accounted for by the existing models based on the estimation of local Karlovitz number. The model is integrated into an ignition probability analysis platform and is demonstrated for a methane/air bluff-body flame with the flow and fuel/air mixing characteristics being extracted from a non-reacting simulation. The results show that for the spark location being at the extreme fuel-lean outer shear layer of the recirculation zone, PMR can yield ignition events with a significant number of active flame particles. The mechanisms for the survival of the initial flame particles and the entrainment of the survived flame particles into the recirculation zone are analyzed. The results also show that the ignition probability map from PMR agrees well with the experimental observation: a high ignition probability in the shear layer of the recirculation zone near the mean stoichiometric surface, and low ignition probabilities inside the recirculation zone and the top stagnation region of the recirculation zone. The parametric study shows that the predicted shape of the ignition progress factor and ignition probability is in general insensitive to the model parameters and the model is adequate for quantifying the regions with high ignition probabilities.     

A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

氟塑料-阀芯黏结工艺

为了解决液体火箭发动机主阀阀芯氟塑料与金属黏结不良问题,对其成因与黏结工艺进行研究。采用阀芯压制氟塑料前涂覆自制聚全氟乙丙烯胶黏剂的黏结工艺方法,通过扫描电镜观察黏结面微观结构形貌并进行能谱分析,进而对涂聚全氟乙丙烯胶黏剂的黏结工艺方法进行机理分析,最后开展菌状物试样黏结工艺验证、阀芯工艺验证、工作性能试验验证。试验表明:采用涂聚2遍全氟乙丙烯胶黏剂黏结的工艺方法,可提高氟塑料和金属黏结强度,黏结强度可提高到19 MPa以上,达到未涂胶氟塑料与金属黏结强度的3倍,阀芯黏结合格率达到100%,使用性能满足使用要求,有效解决液体火箭发动机主阀阀芯黏结不良问题。     

ZL205A合金舱体低压工艺设计及数值仿真应用

针对某ZL205A合金舱体铸件壁薄难充型、壁厚差异大、易产生裂纹等特点,设计了低压底注式浇注工艺。采用立筒缝隙式浇注系统分配充型过程中合金的流量,局部厚大部位放置成形冷铁加快该部位的冷却速度,以控制铸造缺陷的产生。利用ProCast数值仿真软件对工艺进行仿真计算,成功预测了缺陷的产生位置,对工艺方案进行优化,包括倒角过渡、改变型砂使用等,并在优化方案的基础上浇注了舱体铸件,铸件质量良好,没有缩松、缩孔、裂纹等缺陷,符合相关技术要求。     

绳索断裂对二维二次太阳翼展开过程影响分析

为识别二维二次太阳翼关键环节和预示其在轨展开故障模式，开展不同位置绳索断裂失效对太阳翼展开的影响程度分析。采用考虑绳索断裂的绳索联动轮力学模型，建立了适应于不同联动轮半径的联动轮受力模型，提出角度触发约束消除方法，解决了太阳翼第2次展开过程连续仿真问题，建立了太阳翼第2次展开动力学方程，分析了不同位置绳索断裂失效对太阳翼各板展开角度、展开构型和其他绳索张力的影响。分析表明，越靠近星体的绳索联动机构失效对太阳翼展开过程的影响越大，其中连接架上绳索联动机构失效可直接导致二维二次太阳翼在轨展开失败。     

基于层次分析法的综合射频架构选取技术研究

综合射频系统是作战飞机航空电子系统的重要组成部分，它们是作战飞机通过无线电方式感知外界信息的重要系统。系统架构的选取直接影响了飞机的作战性能，针对以往架构选取依赖大量定性分析而缺乏定量对比问题，提出了基于层次分析法的综合射频架构选取技术，该技术能够有效地根据不同的任务需求和平台需求，综合考虑定量和定性因素，给出更为合理对比分析结果，为综合射频系统的系统设计提供技术支撑。该技术也可推广到航空领域其他多目标决策问题的应用。     

客机总体方案的综合评价方法

从民用飞机的经济性、环保性、舒适性和适应性出发,运用层次分析法建立多级层次结构,形成民机总体方案的综合竞争力评价模型。给出了民机方案各性能指标的量化方法,将设计准则转化为具体的民机性能指标。引入多人评价机制,提高评价模型各层级权重分布的合理性。应用本文方法对两种大型客机总体方案进行了综合评价,结果表明该方法能明确地识别出竞争力较高的设计方案,且评价结果具有合理性。算例表明该综合评价模型可用于民机总体方案的优选。     

超声滚压技术在表面强化中的研究与应用进展

超声滚压加工是一种复合特种加工技术，其综合了传统滚压和超声加工的材料去除方式，在增加残余应力提高表面完整性、抗疲劳、抗腐蚀、耐磨损等方面具有显著的优势。自该技术应用至今，国内外学者做了大量有关超声滚压工艺及机理方面的研究，并在多种重要金属材料及关键零部件中应用。本文首先总结了国内外滚压装置的发展现状；其次论述了超声滚压机理研究的主要方法（理论法、有限元法和实验法）研究进展，指出以上3种方法的优缺点及待解决问题；随后总结了超声滚压对表面完整性（包括微观结构、表面形貌、微观硬度、残余应力）的影响规律，超声滚压对提高抗疲劳特性及其他性能影响，并指出超声滚压目前存在的不足及尚待解决的问题；最后就超声滚压技术进一步研究和发展方向进行展望，从而为曲面的超声滚压制造提供一定的参考。