柔性支撑控制力矩陀螺动力学建模与控制

针对柔性支撑引起控制力矩陀螺(CMG)框架控制性能下降的问题，建立了柔性支撑条件下控制力矩陀螺的动力学模型，分析了柔性支撑扰动力矩的耦合机理并给出了解析模型.据此，设计了一种积分滑模控制策略，用于提升对CMG框架动力学特性变化和新增扰动力矩的鲁棒性.仿真结果表明，该控制策略相比传统的PID控制具有更好的动态过程和稳态性能，提升了柔性支撑下控制力矩陀螺框架速度的闭环控制性能.     

PMSM电流预测控制参数误差量化分析方法

交流永磁同步电机（PMSM）电流环控制性能是制约交流伺服系统性能的关键。电流预测控制拥有更快的动态响应、更低的电流谐波和优良的转矩响应，但该算法依赖精确的电机模型，参数失配会引发稳态电流误差，无法输出额定转矩，进而导致电机转矩输出效率降低。根据永磁同步电机电流预测模型，详细分析了d、q轴电流静差产生的原因，以及电流预测控制对电机参数误差的敏感性，提出了一种参数误差量化分析方法。该方法引入了电机参数偏差因子，量化描述了电机电感、磁链参数误差与电流静差之间的制约关系。通过仿真分析，验证了所提方法的合理性，为高性能永磁伺服电流预测数字控制技术打下了良好基础。     

航天器自主导航状态估计方法研究综述

自主导航是航天器自主运行的核心关键技术。状态估计是实现航天器自主导航的核心手段，是指实时确定航天器在轨位置、速度和姿态等导航参数，是航天器自主导航技术的重点发展方向之一。首先，针对航天器自主导航的实际需求，阐述了研究航天器自主导航状态估计方法的必要性，具体从导航系统可观测性分析、导航滤波算法、导航系统误差补偿3个方面介绍了航天器自主导航状态估计方法的研究现状；然后，分析并总结状态估计方法在航天器自主导航系统中的实际应用；最后，结合理论研究和实际应用，给出了状态估计方法目前存在的主要问题并对其后续发展进行了展望。     

基于QSS的自适应多步校正算法及其在柔性航天器动力学中的应用

量化状态系统（QSS）算法是一种基于状态变量离散化的数值积分方法，该方法与基于时间离散的传统方法显著不同，QSS通过计算状态变量每次跃迁所需的时间来推进下一步的积分。在求解非刚性常微分方程时，QSS算法比传统算法更具优势，但它不适合求解刚性问题。为此提出一种基于QSS的自适应多步校正算法（AMCQSS），该算法以QSS为基础、结合隐式多步法思想，在计算过程中可以自适应选择二步法或三步法，以有效提高求解刚性问题的精度和效率。通过对柔性航天器动力学的仿真求解，验证了算法的可行性。将该算法与ODE23tb、ODE15s、ODE45以及QSS等算法进行对比，结果表明AMCQSS算法既能保证求解的效率及精度，又具有较好的收敛性和稳定性。     

Framework and development of data-driven physics based model with application in dimensional accuracy prediction in pocket milling

In the manufacturing of thin wall components for aerospace industry, apart from the side wall contour error, the Remaining Bottom Thickness Error (RBTE) for the thin-wall pocket component (e.g. rocket shell) is of the same importance but overlooked in current research. If the RBTE reduces by 30%, the weight reduction of the entire component will reach up to tens of kilograms while improving the dynamic balance performance of the large component. Current RBTE control requires the off-process measurement of limited discrete points on the component bottom to provide the reference value for compensation. This leads to incompleteness in the remaining bottom thickness control and redundant measurement in manufacturing. In this paper, the framework of data-driven physics based model is proposed and developed for the real-time prediction of critical quality for large components, which enables accurate prediction and compensation of RBTE value for the thin wall components. The physics based model considers the primary root cause, in terms of tool deflection and clamping stiffness induced Axial Material Removal Thickness (AMRT) variation, for the RBTE formation. And to incorporate the dynamic and inherent coupling of the complicated manufacturing system, the multi-feature fusion and machine learning algorithm, i.e. kernel Principal Component Analysis (kPCA) and kernel Support Vector Regression (kSVR), are incorporated with the physics based model. Therefore, the proposed data-driven physics based model combines both process mechanism and the system disturbance to achieve better prediction accuracy. The final verification experiment is implemented to validate the effectiveness of the proposed method for dimensional accuracy prediction in pocket milling, and the prediction accuracy of AMRT achieves 0.014 mm and 0.019 mm for straight and corner milling, respectively.     

Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.     

Experimental and numerical investigation on surface quality for two-point incremental sheet forming with interpolator

The unsatisfied surface quality seriously impedes the wide application of incremental sheet forming (ISF) in industrial field. As a novel approach, the interpolator method is a promising strategy to enhance the surface quality in ISF. However, the mechanism for the improvement of surface quality and the influence of interpolator properties on surface roughness are not well understood. In this paper, the influences of process variables (i.e. tool diameter, step size and thickness of interpolators) on the forming process (e.g. surface roughness, forming force and geometric error) are investigated through a systematic experimental approach of central composite design (CCD) in two-point incremental sheet forming (TPIF). It is obtained that the increase in thickness of interpolators decreases the surface roughness in direction vertical to the tool path while increases the surface roughness in direction horizontal to the tool path. Nevertheless, the combined influence between thickness of interpolators and process parameters (tool diameter and step size) is limited. Meanwhile, the placement of interpolator has little influence on the effective forming force of blank. In addition, the geometric error enlarges with the increase of step size and thickness of interpolator while decreases firstly and then increase with an increase in tool diameter. Finally, the influencing mechanism of the interpolator method on surface quality can be attributed to the decrease of the contact pressure due to the increase of contact area with the unchanged contact force. Meanwhile, the interpolator method eliminates the sliding friction on the surface of blank due to the stable relative position between the blank and the interpolator.     

基于时标分解的弹性高超声速飞行器智能控制

考虑弹性高超声速飞行器纵向动力学模型，提出了一种基于时标分解的智能控制方法。考虑刚体状态和弹性模态具有不同的时标特性，采用奇异摄动理论进行快慢时标分解，将模型转换为刚体慢变子系统和弹性快变子系统。针对刚体子系统考虑动力学不确定，基于平行估计模型构造表征不确定逼近效果的预测误差，结合跟踪误差给出复合学习控制策略。针对弹性子系统设计自适应滑模控制稳定弹性模态。通过李雅普诺夫稳定性分析可证系统状态一致终值有界。仿真表明所提出的控制方法能够实现刚弹模态的稳定收敛，且具有更高的跟踪精度、更好的学习性能和更快的收敛速度。     

多支点柔性转子系统临界转速稳健设计方法

基于响应面法和容差模型提出了定量考虑参数变差影响的转子系统临界转速稳健设计方法。该方法利用响应面模型获得多参数、多目标之间的函数关系,并以多阶临界转速分布为约束条件、以临界转速对支承刚度变差敏感度最低为设计目标。对小涵道比涡扇发动机低压转子系统临界转速稳健设计结果表明:在考虑各支点支承刚度变差情况下,采用多参数、多目标稳健设计方法,可保证多支点柔性转子系统的临界转速特性在满足设计要求的同时,转子系统临界转速对支承刚度变差的敏感度最低,验证了该方法的有效性。      

一种柔性空间双臂机器人的协同控制和避障方法

针对柔性空间机械臂在轨服务应用需求，提出一种基于刚体运动与柔性振动相耦合的空间双臂机器人协同控制方法.首先引入空间位姿变量的概念，构造出面向协同控制目标的Jacobian矩阵，建立柔性空间机器人系统的刚柔耦合动力学模型，基于指定的最小距离得到其运动学逆解，并根据系统动量矩守恒关系及系统的Jacobian矩阵，并根据机械臂末端的运动速度,然后采用阻尼最小二乘法得出关节角度，使柔性空间机器人能够有效完成协同控制和空间避障任务，并基于RecurDyn V7R5软件环境验证算法的正确性.最后，基于SolidWorks和ADAMS虚拟样机建立柔性空间机器人系统的立体CAD模型，并结合空间在轨搬运任务进行模拟仿真，柔性空间机器人关节操作和运动轨迹的仿真结果图验证了本文算法的有效性.