基于模型的装备维修性设计控制技术

伴随数字化设计方法日趋成熟,飞机装备维修性设计面临如何与三维数字化设计环境下功能性能设计同步的难题。对比分析了数字化环境维修性设计与传统维修性设计的主要差别,提出了基于飞机装备数字化设计环境维修性设计流程,研究了维修性设计参数的表达模型以及维修性参数信息在三维设计数字环境中的转化、集成与利用方式。基于图论和网络节点框图,提出了一种以节点网络图、单节点维修时间模型、维修过程时间模型为表征的飞机装备维修性设计与控制方法。经实例验证,提出的这套基于数字模型的维修性设计技术,对装备在数字化设计环境下同步开展维修性设计具有一定的工程指导价值。     

搅拌摩擦焊接头隧道类缺陷等强补焊工艺

针对搅拌摩擦焊接头隧道类缺陷等强补焊的应用要求,开发了基于TIG焊熔补材料、搅拌摩擦焊增强组织性能的等强补焊工艺,对补焊后的接头进行了微观组织观察与力学性能分析,评价了补焊工艺对接头性能的影响.结果表明,对焊缝同一位置进行不大于三次的重复搅拌摩擦焊,接头力学性能不会明显下降；TIG熔补焊缝经再次搅拌摩擦焊后,其焊缝组织与搅拌摩擦焊焊缝组织特征相似,不会导致接头组织恶化.采用本文开发的等强补焊工艺对某型号火箭液氧贮箱纵缝的隧道缺陷进行了等强补焊,表明该方法有效可行.     

指标测试在导航雷达检修维护中的应用

通过研究船用导航雷达系统结构及各功能模块作用,对影响导航雷达正常运行的关键技术指标进行了详细的分析。提出在船用导航雷达的检修维护工作中,利用无线电计量设备测试关键技术指标,从而对设备状态进行准确评估的方法。通过实践证明,该方法准确可靠,对设备的检修维护工作提供了良好的参考。     

Human and robotic repair of a solar array wing during ISS assembly mission 10A

With the installation of a new module and the relocation of three other modules, including multiple hand-offs from the station arm (SSRMS) to the shuttle arm (SRMS), International Space Station (ISS) assembly mission 10A/STS-120 was anticipated to be one of the most complicated ISS assembly missions ever attempted. The assembly operations became even more complex when a solar array wing (SAW) on the relocated Port-6 (P6) truss segment ripped while being extended. Repairing the torn SAW became the single most important objective for the remainder of STS-120, with future ISS assembly missions threatened by reduced power generation capacity if the SAW could not be repaired. Precise coordination between the space shuttle and ISS robotics teams led to an operational concept that combined the capabilities of the SRMS and SSRMS robotic systems in ways far beyond their original design capacities. Benefits of consistent standards for ISS robotic interfaces have been previously identified, but the advantages of having two such versatile and compatible robotic systems have never been quite so spectacular. This paper describes the role of robotics in the emergency SAW repair and highlights how versatility within space robotics systems can allow operations far beyond the intended design scenarios.     

一种飞机结构修理胶粘剂性能分析

针对飞机结构修理过程中常用胶粘剂的固化温度高、固化时间长、固化热应力大的问题,以环氧树脂为基本配料,通过添加丁腈橡胶增强胶粘剂的韧性,添加固化剂和硅烷偶联剂缩短固化时间.剪切试验表明,该胶粘剂在80C下经90min固化后剪切强度可达到35MPa,可满足飞机结构损伤平时修理和应急修理的要求.     

复合材料微波胶接修补技术的研究及应用

根据微波快速固化、均匀制热的机理,研制开发了全新的复合材料微波快速胶接修复设备,并进行了修补试验.试验结果证明,该技术完全满足飞机结构件的修复要求,且显著地缩短了修复时间.     

考虑检修因素的海洋工程结构疲劳可靠性分析

现在海洋工程结构的疲劳分析大多是基于S－N曲线及Miner-Palmgren线性累积损伤准则的，但有一些规范中的许用累积损伤是基于结构检测可行性来确定的。本文对基于可靠性断裂力学的许用累积损伤进行了研究，它是利用裂纹检测概率曲线中的检测质量来确定的。最后得出，对于目标安全水平所对应的许用累积损伤值，在老虑检测影响时可适当增大。     

General aspects on structural integrity

This paper seeks to mark the fruitful collaborative research between scholars in the University of Southampton and Beihang University for last 25 years on structural integrity. Their efforts addressed some important issues in structural integrity such as fatigue and fracture behavior,fatigue load spectra, fatigue and fracture lifetimes, reliability-based service period, adhesively bonded composite patch repairs, Plain Woven Fabric(PWF) composites and composite artefacts.New advances in engineering approaches, experimental methods, numerical algorithms and understanding of failure mechanisms relating to structural integrity are highlighted. Probable limits(or drawbacks) are also discussed. This review provides an insight into the general aspects on structural integrity and constitutes a basis for pointers to the further works on structural integrity.     

低温金属贮箱刮伤补强优化分析

针对某低温贮箱箱底刮伤补强,本文分别进行了小平板试样和大平板试样的缺陷补强优化,最终确定了采用1.2 mm厚、特殊塑料、R75 mm圆形、边缘斜坡过渡、双面粘贴的方式进行补强,缺陷补强后超过了母材强度,达到了优化目标,整箱极限内压试验通过验证了优化结论的正确性.     

嵌入式SRAM的一种高可靠性内建冗余分析策略研究

为有效提高嵌入式静态随机访问存储器(Static Random Access Memory,SRAM)的可靠性,进而确保整个航天电子系统的可靠运行,通过对嵌入式SRAM故障分布特点的分析,给出了一种改进的存储器架构。采用列块修复与行单元修复相配合的方法,并在此基础上提出了二维冗余模块存在故障的内建冗余分析(Built-In Re-dundancy Analysis,BIRA)策略。该策略高效运用了设置的行修复寄存器与列修复寄存器,极大地提高了故障的修复率。通过64×8位的SRAM仿真实验验证了提出的内建冗余分析策略的可行性,有效确保了系统在冗余模块和主存储器都存在故障的情况下的高可靠运行。