A319飞机APU启动故障可靠性调查

本文对A319飞机131-9A型APU启动不正常事件进行可靠性调查,对APU启动故障统计分析,对影响启动的部件采取如下措施:老式启动保险6KA质量差主动更换且飞机上配备6KA;启动马达-3构型降级为-2以提高寿命,后续再升级至更高寿命的-4构型;执行改装加长启动线路以降低启动电流;点火激励器软时限控制定期拆下送厂检测。通过针对性措施,有效减少了APU启动不正常事件的发生。     

缺口件疲劳寿命预测新方法

采用有限元方法针对缺口件多轴疲劳实验结果进行模拟。结果表明,相同路径条件下,随着缺口半径减小缺口根部附近的应力梯度显著增加。基于缺口根部应变值,采用等效应变法进行疲劳寿命预测,预测结果随缺口半径的减小而偏于保守。采用应力梯度法确定有效距离,相同路径下,随着缺口半径的减小有效距离减小;依据该有效距离处的等效应变进行疲劳寿命预测,总体预测结果较为分散且偏于不安全。基于实验及有限元模拟结果,提出了基于应变梯度的有效距离确定的新方法,大部分疲劳寿命预测结果位于2倍分散带内。     

微电子封装技术及发展趋势综述

随着电子产品小型化、高集成度的发展趋势,电子产品的封装技术正逐步迈入微电子封装时代。本文对微电子封装的关键技术进行了介绍,介绍了芯片互连工艺、典型封装技术和MCM技术。同时,本文对微电子封装技术的发展趋势及应用前景进行了综述。     

A lightning swept stroke model: A valuable tool to investigate the lightning strike to aircraft

In the context of lightning strike on the Dassault Falcon family of aircraft, the standard zoning of Falcon 50, 900 and 2000, inferred from FAA and EUROCAE WG31 documents [US Department of Transportation, Federal Aviation Administration, Advisory Circular AC 20-53A, 1985; US Department of Transportation, Federal Aviation Administration, Advisory Circular AC 20-53B, Draft, 1991; EUROCAE WG 31, Aircraft Lightning Zoning Standard, ED-91, 1998], has been presented. Zoning proves to be quite similar between the three types of aircraft. Thanks to the feed-back on lightning strikes to Falcon, lightning traces have been observed on the fuselage for different flight conditions and aircraft. Observations are compared with the zoning performed by Dassault. A physical model, developed by ONERA, was used to simulate the sweeping of lightning on the fuselage of a Falcon 900. The results are in good agreement with the lightning traces observed on the fuselages.     

Deep Impact: Working Properties for the Target Nucleus – Comet 9P/Tempel 1

In 1998, Comet 9P/Tempel 1 was chosen as the target of the Deep Impact mission (A’Hearn, M. F., Belton, M. J. S., and Delamere, A., Space Sci. Rev., 2005) even though very little was known about its physical properties. Efforts were immediately begun to improve this situation by the Deep Impact Science Team leading to the founding of a worldwide observing campaign (Meech et al., Space Sci. Rev., 2005a). This campaign has already produced a great deal of information on the global properties of the comet’s nucleus (summarized in Table I) that is vital to the planning and the assessment of the chances of success at the impact and encounter. Since the mission was begun the successful encounters of the Deep Space 1 spacecraft at Comet 19P/Borrelly and the Stardust spacecraft at Comet 81P/Wild 2 have occurred yielding new information on the state of the nuclei of these two comets. This information, together with earlier results on the nucleus of comet 1P/Halley from the European Space Agency’s Giotto, the Soviet Vega mission, and various ground-based observational and theoretical studies, is used as a basis for conjectures on the morphological, geological, mechanical, and compositional properties of the surface and subsurface that Deep Impact may find at 9P/Tempel 1. We adopt the following working values (circa December 2004) for the nucleus parameters of prime importance to Deep Impact as follows: mean effective radius = 3.25± 0.2 km, shape – irregular triaxial ellipsoid with a/b = 3.2± 0.4 and overall dimensions of ∼14.4 × 4.4 × 4.4 km, principal axis rotation with period = 41.85± 0.1 hr, pole directions (RA, Dec, J2000) = 46± 10, 73± 10 deg (Pole 1) or 287± 14, 16.5± 10 deg (Pole 2) (the two poles are photometrically, but not geometrically, equivalent), Kron-Cousins (V-R) color = 0.56± 0.02, V-band geometric albedo = 0.04± 0.01, R-band geometric albedo = 0.05± 0.01, R-band H(1,1,0) = 14.441± 0.067, and mass ∼7×10¹³ kg assuming a bulk density of 500 kg m⁻³. As these are working values, {i.e.}, based on preliminary analyses, it is expected that adjustments to their values may be made before encounter as improved estimates become available through further analysis of the large database being made available by the Deep Impact observing campaign. Given the parameters listed above the impact will occur in an environment where the local gravity is estimated at 0.027–0.04 cm s⁻² and the escape velocity between 1.4 and 2 m s⁻¹. For both of the rotation poles found here, the Deep Impact spacecraft on approach to encounter will find the rotation axis close to the plane of the sky (aspect angles 82.2 and 69.7 deg. for pole 1 and 2, respectively). However, until the rotation period estimate is substantially improved, it will remain uncertain whether the impactor will collide with the broadside or the ends of the nucleus.     

Internal fuselage noise: comparison of computations and tests on a Falcon airframe

An unequipped Falcon 2000 airframe, a complex heterogeneous structure reduced to the fuselage alone, was subjected to vibro-acoustic characterization within the framework of a cooperative effort by Aerospatiale, Dassault-Aviation, and Onera. Onera's Structural Dynamics and Coupled Systems Department measured the structure's vibro-acoustic responses for four mechanical excitation configurations, and analysed three structural configurations: fuselage alone without floor, with floor, and with floor and internal wall. The resulting database of vibratory and acoustic level measurements is used for validating numerical models in the low- and medium-frequency range, as well as statistical energy analysis (SEA) models in the medium- and high-frequency range.The database was analysed by Dassault-Aviation and Onera. We present here the computation/test comparisons and the limitations of the methods in use. All of the data and comparisons validate the predictive vibro-acoustic response models and methods for a Falcon fuselage subjected to a mechanical excitation.     

1Cr18Ni9Ti 对接管接头表面缺陷分析

对接管接头采用1Cr18Ni9Ti 棒材生产,经过机械加工后与相同牌号管材焊接,焊接后酸洗发现

零件表面存在缺陷。通过对失效件缺陷形貌观察、化学成分分析、金相分析及显微硬度测试,并结合酸洗试验。

结果表明:对接管接头材料内部存在沿变形流线的贫铬区,导致该区域的耐蚀性差,在机加工的过程中贫铬区

暴露在表面或近表面,在酸洗过程中该区域被优先腐蚀,形成了蚀孔类宏观缺陷,此贫铬现象为原材料缺陷。

     

基于LBM-LES方法的多段翼型流场数值模拟

运用Lattice Boltzmann(LB)方法与Large Eddy Simulation(LES)结合的方法数值模拟研究了二维翼型绕流流场,其中,粒子速度模型采用D2Q9模型,松弛时间中对应的湍流粘性系数由Smagorinsky模型计算,网格生成方法采用无网格技术。对NACA0012翼型进行数值模拟,验证其有效性;为进一步研究其模拟复杂物体绕流的能力,以三段翼型30P30N为研究对象进行数值研究,计算出了给定攻角条件下的气动特性,并与实验值进行比较。计算结果表明,LBM-LES方法的计算结果能够与实验值一致,是一种可行、有效且较新的数值模拟方法。     

基于PERT网络的航空弹药保障人员优化配置

针对航空弹药保障效率和可靠性要求高的问题,在分析保障流程的计划评审技术（PERT,Program Evaluation and Review Technique）网络图中各工序对任务完工影响程度的基础上,提取了工序关键度指标和重要度指标以及各方案下的按期完工概率,建立了保障人员配置方案评价指标体系,表示为评价函数形式.以基于蒙特卡洛方法的PERT网络仿真为核心,选择在遗传算法进化寻优框架下构建优化模型,该方法不仅得到了最优的保障人员配置方案,而且评估了需要注重的关键工序.算例实验证实了其有效性与实用性.      

SiO2f/SiO2复合材料自身及其与铜、不锈钢的钎焊

采用AgCuTi活性钎料,在880℃/10min规范下成功实现了SiO2f/SiO2自身、SiO2f/SiO2与Cu和SiO2f/SiO2与1Cr18Ni9Ti三种接头的连接。实验结果表明,三种接头中靠近SiO2f/SiO2母材的界面处均形成了一层薄薄的扩散反应层组织,反应层中出现了Ti和O的富集,根据两者的原子比例推断生成了TiO2相;另外,三种接头中心区都形成了由灰色相和白色相共同组成的Ag-Cu共晶组织,其中灰色相为Cu基固溶体,白色相为Ag基固溶体。接头剪切强度结果显示,SiO2f/SiO2/Cu接头剪切强度为12.4MPa,SiO2f/SiO2/1Cr18Ni9Ti接头剪切强度为18.4MPa,接头中的残余应力是决定接头强度大小的重要因素之一。