基于Deform软件二次开发和BP神经网络的TA15多向锻造微观组织预报

通过热压缩实验构建了TA15合金的热变形真应力-应变曲线，以此为基础分别建立了合金双相区及单相区温度区间的热变形本构方程；基于热压缩试样动态再结晶的统计数据建立了TA15合金的动态再结晶模型。借助Deform提供的二次开发功能实现相关数学模型的程序化，制定正交实验方案，实现了TA15合金多向锻造变形的微观组织仿真。通过正交实验分析得出各项因子的影响对象及强弱差异，提出了双相区及单相区温度区间内的多向锻造最佳因子组合。建立了TA15合金多向锻造变形微观组织的BP （Back Propagation）神经网络预测模型，将预测结果与有限元仿真结果进行比较，结果表明两种方法的预测结果基本一致，但神经网络具备有限元仿真难以实现的良好细节预测能力，能更为细致地实现对微观组织分布状态的划分。     

基于机器学习的空间翻滚目标实时运动预测

借助监督式机器学习（ML）方法，对空间翻滚目标的运动状态预测问题进行研究，为空间机器人抓捕空间翻滚目标提供可靠的数据依据。基于物理模型的运动预测方法依赖理想的建模假设，需要连续的视觉反馈信息，解决目标预测问题的能力有限。因此，本文采用机器学习中纯数据驱动方式的稀疏伪输入高斯过程（SPGP）回归方法进行空间翻滚目标的运动预测。给定空间翻滚目标运动状态的历史观测数据，通过连续优化真实观测数据，得到稀疏的伪训练数据集，进而在线快速预测目标的运动状态，预测的计算效率达到毫秒级。此外，利用马尔科夫链蒙特卡洛（MCMC）法处理连续优化过程，克服由于随机初始值造成的优化过程陷入局部极小值问题。利用Snelson数据验证了所提稀疏伪输入高斯过程回归方法的正确性，并通过4组仿真算例验证了所提方法对于空间翻滚目标运动预测的有效性和鲁棒性。     

面向集中力扩散的回转曲面加筋拓扑优化方法

为了提高航天器回转曲面加筋型连接结构的集中力扩散效率，需要开展回转曲面加筋集中力扩散结构设计。传统放射肋设计方法普遍依赖设计经验、难以满足集中力高效扩散需求。因此，提出一种面向集中力扩散的回转曲面加筋拓扑优化方法。第1步，建立了一种基于各向异性过滤技术的集中力扩散拓扑优化方法，保证拓扑优化结果满足回转曲面加筋制造工艺要求；第2步，提出了一种基于网格变形技术的拓扑优化结果智能重构方法，可高效准确地对回转曲面加筋拓扑优化结果进行模型自动重构。基于所提出方法，以卫星平台对接环这种典型的回转曲面加筋壳为对象开展算例研究，并将优化结果与传统放射肋设计结果进行对比。结果表明，所提出的优化方法可得到加筋构型清晰、满足回转曲面加筋制造工艺要求的优化结果，且具有集中力扩散效率高、网格质量依赖性低、拓扑特征重构高效等优点。     

基于损伤权重的混合多钉连接件疲劳寿命预测方法

复合材料与金属材料混合多钉连接形式是当代飞机结构中最常见的连接形式，因此对于混合多钉连接件疲劳性能的研究有助于提高对飞机结构疲劳损伤的认知。针对以Ti-6Al-4V钛合金为螺栓的ZT7H/QY9611碳纤维增强树脂基复合材料连接板与30CrMnSiNi2A金属连接板混合多钉连接结构进行数值分析和试验研究。利用有限元方法，分别对复合材料和紧固件进行疲劳损伤预测，估算复合材料连接板上螺栓孔附近的损伤，依据复合材料和紧固件的损伤量所占权重，提出了以紧固件分布和复合材料连接板铺层层数为参数的经验公式，进而有效提高混合多钉连接结构疲劳寿命的预测精度。利用试验结果将螺栓孔损伤形式进行分类讨论，探索混合多钉连接件的损伤演化方式；利用C扫描技术得到复合材料分层损伤结果，与模拟结果进行对比分析，进一步解释了模型的合理性。与试验结果对比可以看到，考虑损伤权重的寿命预测值与试验值的对数误差仅为1.1%，相对于不考虑损伤权重方法的8.4%的对数误差，该模型寿命预测精度显著提高。     

A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Grinding force and surface quality in creep feed profile grinding of turbine blade root of nickel-based superalloy with microcrystalline alumina abrasive wheels

Creep feed profile grinding of the fir-tree blade root forms of single crystal nickel-based superalloy was conducted using microcrystalline alumina abrasive wheels in the present study. The grinding force and the surface quality in terms of surface topography, subsurface microstructure, microhardness and residual stress obtained under different grinding conditions were evaluated comparatively. Experimental results indicated that the grinding force was influenced significantly by the competing predominance between the grinding parameters and the cross-sectional root workpiece profile. In addition, the root workpiece surface, including the root peak and valley regions, was produced with the large difference in surface quality due to the nonuniform grinding loads along the root workpiece profile in normal section. Detailed results showed that the surface roughness, subsurface plastic deformation and work hardening level of the root valley region were higher by up to 25%, 20% and 7% in average than those obtained in the root peak region, respectively, in the current investigation. Finally, the superior parameters were recommended in the creep feed profile grinding of the fir-tree blade root forms. This study is helpful to provide industry guidance to optimize the machining process for the high-valued parts with complicated profiles.     

Impact of bending dies with different friction forms on forming force and quality of tubes manufactured by free bending technology

In the 3D free bending forming system, the bending die can be designed either in a sliding type or rolling friction type. Bending die-based sliding friction type is often called normal bending dies; however, the bending dies-based rolling friction type includes bending die-based roller type and ball type in structure. In the current study, the impact of three bending dies on the forming force, and the bent tube quality was investigated. The obtained results showed that the tangential stresses and strains of the tubes formed by the bending die-based roller type were the smallest among the three bending dies. Besides, the spherical bearing force P_U was reduced drastically after using the roller type and ball type compared to the sliding friction type. Moreover, the uniformity of the wall thickness distribution of the tubes formed by the roller type and ball type was better than those obtained from the sliding friction type. In addition, the cross-section distortion rate was reduced by 2.8% using the roller type, and 1.8% using ball-type compared to the sliding friction type.     

Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.     

一种地月转移轨道中途修正的制导算法

针对地月转移轨道中途修正问题，提出了一种求解修正速度增量的制导算法。该算法由初值设计和精确解求解两部分组成。首先，利用伪状态理论，通过简单迭代设计中途修正的初值，并通过Vinti预报方法修正了地球扁率的影响。然后，在求解精确解时，提出了一种基于伪状态理论的状态转移矩阵解析算法。该算法通过设计高精度的初值，降低了求解地月转移轨道中途修正问题的难度，而且避免了传统数值方法计算状态转移矩阵的复杂性。数值仿真结果表明，该算法可有效求解中途修正问题。     

基于测试数据的卡箍非线性等效建模方法

为了快速准确地计算卡箍管路系统的振动响应，提出了基于测试数据的卡箍非线性等效建模方法。对卡箍直管系统进行低幅值激励的模态测试，利用试验数据对有限元模型进行修正，识别卡箍线性刚度、线性阻尼参数。对卡箍直管系统开展不同激励水平下的恒力测试，通过样条插值多项式法将恒力频响函数转换为恒位移、恒速度频响函数，并进一步识别卡箍非线性等效刚度、非线性等效阻尼，建立了考虑卡箍非线性的等效动力学模型。研究表明:该卡箍等效动力学模型的预测频响函数与试验频响函数的最大误差仅为-6.9%，可以有效地反映卡箍实际的刚度、阻尼特性，对解决卡箍管路系统的振动响应分析具有重要的指导意义。