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在碳纤维增强复合材料(CFRP)制孔过程中,易产生毛刺、分层等制孔缺陷,而钻头结构是影响制孔缺陷形成的关键因素。对此,在原有钻型基础上设计了两种新钻型,研究了原有钻型和两种新设计钻型的钻削轴向力和制孔效果。结果表明,在相同钻削工艺参数下,原有钻型\"V型\"刃的修除阶段的轴向力归零速度最大,新设计的燕尾开槽钻型的最小,这与制孔缺陷的变化规律基本一致,轴向力归零速度与制孔缺陷具有较好的映射关系;3种钻型均能有效减少毛刺,与原有钻型相比,新设计的两种钻型均能更好的去除毛刺和降低制孔缺陷;原有钻型的制孔缺陷以撕裂为主,新设计的开槽新钻型和燕尾开槽新钻型则以分层缺陷为主。据此可为CFRP制孔的刀具结构设计提供新的设计思路。 相似文献
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Weiwei Zhang Shengyuan Jiang Jie Ji Dewei Tang 《Advances in Space Research (includes Cospar's Information Bulletin, Space Research Today)》2018,61(9):2444-2456
The physical and mechanical properties as well as the heat flux of regolith are critical evidence in the study of planetary origin and evolution. Moreover, the mechanical properties of planetary regolith have great value for guiding future human planetary activities. For planetary subsurface exploration, an inchworm boring robot (IBR) has been proposed to penetrate the regolith, and the mechanical properties of the regolith are expected to be simultaneously investigated during the penetration process using the drilling tool on the IBR. This paper provides a preliminary study of an in situ method for measuring planetary regolith mechanical parameters using a drilling tool on a test bed. A conical-screw drilling tool was designed, and its drilling load characteristics were experimentally analyzed. Based on the drilling tool-regolith interaction model, two identification methods for determining the planetary regolith bearing and shearing parameters are proposed. The bearing and shearing parameters of lunar regolith simulant were successfully determined according to the pressure-sinkage tests and shear tests conducted on the test bed. The effects of the operating parameters on the identification results were also analyzed. The results indicate a feasible scheme for future planetary subsurface exploration. 相似文献
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为解决传统气动锤击干涉密封铆接质量一致性差、可靠性低的问题,开展电磁密封铆接工艺参数研究工作。以ZL114A铸造铝合金为典型材料,借助正交试验法以制孔精度、划窝形式和墩头形式为变量,以铆接后密封性能为指标开展试片级性能试验。结果表明:在H8底孔精度、凸形墩头和双角度窝条件下试片的漏率最低、密封性能最好,且划窝形式对密封性能的影响最大;同时漏率与干涉量检测进一步表明,在干涉量未达到自封铆接标准要求下,试片同样满足密封要求,从工程化应用角度考虑,特定情况下干涉量要求可放宽至0.4%。 相似文献
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碳纤维(CFRP)作为一种先进的增强复合材料在机械工程中应用广泛,但成型构件的制孔技术却始终制约着其应用和发展。通过对乘员座椅中的碳纤维复合材料椅盆钻孔时的技术问题、加工工艺等进行归纳和总结,摸索出适合碳纤维复合材料椅盆钻孔的工艺方法,并在相关刀具材料、几何形状及角度、工艺参数等方面提出了建议。 相似文献
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碳纤维复合材料零件上存在大量的装配工艺孔,采用传统孔加工方式过程中容易导致分层、纤维
撕裂等缺陷. 本文通过钻削和螺旋铣削方式加工碳纤维复合材料(CFRP),对比两种孔加工方法的加工质量,
分析了缺陷存在的原因,发现在碳纤维复合材料上采用螺旋铣削制孔方式是可行的,对碳纤维复合材料孔加工
工艺具有一定的参考价值。 相似文献
撕裂等缺陷. 本文通过钻削和螺旋铣削方式加工碳纤维复合材料(CFRP),对比两种孔加工方法的加工质量,
分析了缺陷存在的原因,发现在碳纤维复合材料上采用螺旋铣削制孔方式是可行的,对碳纤维复合材料孔加工
工艺具有一定的参考价值。 相似文献
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Development of thermal sensors and drilling systems for lunar and planetary regoliths 总被引:1,自引:0,他引:1
N.I. Kömle E. Kaufmann G. Kargl Yang Gao Xu Rui 《Advances in Space Research (includes Cospar's Information Bulletin, Space Research Today)》2008
We consider some novel concepts for thermal properties experiments aboard lunar landers or rovers, that may lead to an improved understanding of both the structure of the lunar near surface layers and the lunar thermal history. The new instruments could be developed using the experience and heritage from recently developed systems, like the Rosetta Lander thermal conductivity experiment MUPUS and existing designs used for terrestrial measurements of thermal conductivity. We describe shortly the working principle of such sensors and the main challenges faced when using them in the airless regolith layers of the Moon or other airless bodies. In addition new concepts to create appropriate drill holes for thermal and other measurements in the lunar regolith are discussed. 相似文献
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碳纤维增强复合材料与钛合金钻孔技术研究进展 总被引:1,自引:0,他引:1
随着中国提出“中国制造2025”发展战略,以及数字化自动装配技术的广泛应用,对于钛合金、碳纤维增强复合材料(carbon fiber reinforced plastics,CFRP)的钻孔加工提出更高的要求.从钛合金、碳纤维增强复合材料的钻孔切削加工特性出发,对传统钻孔加工中,在孔加工质量、钻孔刀具两方面近些年来一些研究成果进行总结,简述了碳纤维增强复合材料、钛合金的钻孔技术研究状况,并指出未来研究的重点与关注点,将对这两种材料实际钻孔加工具有指导借鉴意义,提高航空产品制造及装配效率. 相似文献
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