Analysis of crack initiation location and its influencing factors of fretting fatigue in aluminum alloy components

To promote the development of fretting fatigue assessment and control technology for aircraft components, this paper uses the Crystal Plasticity Finite Element(CPFE) method and sub-modeling technology to study the Crack Initiation Location(CIL) of fretting fatigue in Aluminum Alloy(AA) specimens. The effects of external excitations such as normal load, tangential load, and axial stress on the CIL are investigated. It is found that the Most Likely Cracked(MLC) site revealed in a specimen and the ...     

面向超燃数值模拟的正癸烷高温骨架机理

为了得到一个适用于超声速燃烧模拟的小规模正癸烷骨架机理，以现有的正癸烷燃烧机理（S709）为基础，通过机理简化和参数对比优化的方法，构建了包含27个物种和105个反应的高温骨架机理（S27）。在温度（T：1000–2000 K）、压力（p：0.1–0.3 MPa）、当量比（Φ：0.5–1.5）的超燃典型工况范围内，通过Chemkin-Pro软件计算了S27对于层流火焰速度、点火延迟时间、熄火拉伸率的预测值，在0.1 MPa富燃条件（Φ=1.7）下，计算了主要物种浓度分布，并与文献正癸烷骨架机理（S40，S96）、S709的模拟值和实验数据进行对比，以验证机理的合理性。结果表明S27的计算结果与文献实验数据和S709结果吻合良好。通过研究S27在高温条件下含C物种的反应途径以及影响层流火焰速度的关键反应，进一步证明了S27的合理性。相较于S709及其他正癸烷骨架机理，S27极大地提升了计算效率，展现了此机理应用于超燃流场数值模拟的良好前景。     

模具表面状态对复合材料构件固化变形的影响

为查明不同模具表面状态下的复合材料构件应变演变规律及其对固化变形的影响,采用热电偶和光纤光栅传感器对不同模具表面状态下的复合材料构件在热压罐成型工艺过程中的温度和应变进行在线监测,获得不同模具表面状态下构件应变的变化规律。结果表明:升温阶段脱模布的使用能够有效屏蔽模具-构件界面相互作用,使构件在升温阶段的应变很小。三层脱模剂模具表面条件下构件中的应变明显小于一层脱模剂;降温阶段三种实验条件下在构件中都出现了较大的压应变,其中一层脱模剂模具表面状态下模具-构件相互作用力最大,在固化工艺完成后构件发生翘曲变形,且翘曲变形以沿纤维方向为主。     

考虑尺寸效应的缺口疲劳寿命预测方法

利用试样缺口根部归一化应力的分布规律，在考虑应力梯度的缺口疲劳寿命预测方法的基础上，着重考虑尺寸效应对缺口疲劳寿命的影响，构建了综合考虑平均应力、应力梯度和尺寸效应的缺口疲劳寿命预测方法.利用已有的TC4合金缺口疲劳试验数据对所发展的方法进行了验证，并与常用的几种局部应力应变法的寿命预测结果进行了对比分析.结果表明:所对比的几种局部应力应变法的寿命预测结果过于保守，而所发展的缺口疲劳寿命预测方法的预测结果几乎全在3倍分散带以内，且大多数预测结果在2倍分散带以内.      

发动机试验台测力机构柔性梁设计研究

柔性梁的刚度性能影响风洞盒式应变天平的精准度,是发动机试验台测力试验数据精确可靠的重要保证,而柔性铰链更是柔性梁设计的关键所在。首先,借助有限元分析方法对四种典型柔性铰链进行计算分析,优选出综合刚性最好的柔性铰链形式;其次,基于选择的柔性铰链形式,研究三个关键结构参数对铰链刚度的影响;最后,设计五种不同厚度的柔性梁进行有限元分析,并加工实物模型进行加载试验验证。结果表明:铰链宽度b=40mm、半径R=5mm、最小厚度t=4mm时双圆弧柔性梁的综合刚度最好,且侧向柔度大,轴向刚度优;有限元计算值和试验值吻合良好,误差小于5%,表明将有限元方法运用于柔性梁的设计优化是可行、可靠的。     

任意应力比下涡轮盘的塑性应变能寿命模型

以首次加、卸载时由于塑性变形导致循环应力应变曲线偏离弹性线的面积为损伤参量，从能量的角度建立了塑性应变能寿命模型，并运用平方插值的方法获得了任意应力比下塑性应变能和疲劳寿命的关系.利用某发动机涡轮盘的螺栓孔模拟试件与级间盘的跑道孔模拟试件的试验结果进行验证与对比.结果显示:根据应力比采用平方插值时塑性应变能寿命模型计算精度更高.螺栓孔试件的计算寿命与试验结果相差9.42%；跑道孔试件仅相差1.88%.总体上看，该模型计算结果与试验结果吻合很好，具有较高的精度.      

基于半理论法预测基础激励下纤维增强悬臂梁结构应变能

提出了半理论法预测基础激励下纤维增强悬臂梁结构应变能。首先，建立了基础激励下纤维增强复合梁结构的应变能分析模型。然后，明确了采用半理论法预测纤维增强悬臂梁应变能的相关原理，并给出预测纤维增强悬臂梁应变能的具体流程。最后，测试获得该类型梁结构在某基础激励幅度下的振动位移响应，验证所建立的应变能分析模型的正确性，可以采用半理论法来分析预测复合梁的应变能，同时还与相同尺寸的铝合金梁的预测结果进行了对比。结果证明:在相同激励幅度下，纤维增强悬臂梁的应变能相对于铝合金梁结构要低于24%~36%，可以利用应变能指标来客观评价复合结构件相对于金属构件的减振能力。      

推进剂贮箱用2A14铝合金接头应力腐蚀性能研究

为了研究推进剂贮箱用2A14铝合金接头介质相容性,分析了铝合金的应力腐蚀机理,以2A14-T6铝合金本体、搅拌摩擦焊(FSW)接头和变极性氩弧焊(VPTIG)接头为研究对象,通过慢应变速率拉伸法进行应力腐蚀试验研究。结果表明,2A14铝合金在3.5%NaCl溶液中存在应力腐蚀现象,FSW接头的抗腐蚀性能优于VPTIG接头。。     

Optimized design of high-efficiency lunar soil sampling tube structure based on stress–strain law

Understanding the influence of the sampling apparatus on in-situ lunar soil lamination information during the sampling process of the direct push-through lunar weathering layer is of great importance. This paper develops a discrete element model for direct push-through lunar weathering layer sampling using the CUG-1A simulated lunar soil developed by the China University of Geosciences as a simulation object and determines the stress–strain law of the inner wall of a sampling tube. A method for optimizing the inner wall structure of a sampling tube based on the stress–strain law is proposed. The structural disturbance of the marker layer and the lunar soil disturbance rate evaluation function are used to assess the degree of disturbance of the laminar information during the sampling process. The results show that the proposed method can effectively reduce the structural disturbance of the lunar soil in-situ laminar information. In addition, it can also optimize the structural information disturbance of the marker layer. The proposed method can decrease the simulated lunar soil disturbance rate from 0.31 to 0.251 and effectively reduce the penetration force load by 15–20% in the direct push-through sampling process.     

Macro-phenomenological high-strain-rate elastic fracture model for ice-impact simulations

The ice impact can cause a severe damage to an aircraft’s exposed structure, thus, requiring its prevention. The numerical simulation represents an effective method to overcome this challenge. The establishment of the ice material model is critical. However, ice is not a common structural material and exhibits an extremely complex material behavior. The material models of ice reported so far are not able to accurately simulate the ice behavior at high strain rates. This study proposes a novel high-precision macro-phenomenological elastic fracture model based on the brittle behavior of ice at high strain rates. The developed model has been compared with five reported models by using the smoothed particle hydrodynamics method so as to simulate the ice-impact process with respect to the impact speeds and ice shapes. The important metrics and phenomena (impact force history, deformation and fragmentation of the ice projectile and deflection of the target) were compared with the experimental data reported in the literature. The findings obtained from the developed model are observed to be most consistent with the experimental data, which demonstrates that the model represents the basic physics and phenomena governing the ice impact at high strain rates. The developed model includes a relatively fewer number of material parameters. Further, the used parameters have a clear physical meaning and can be directly obtained through experiments. Moreover, no adjustment of any material parameter is needed, and the consumption duration is also acceptable. These advantages indicate that the developed model is suitable for simulating the ice-impact process and can be applied for the anti-ice impact design in aviation.