CFRP铣削力建模研究

碳纤维增强复合材料(Carbon fiber reinforced polymer/plastic,CFRP)由于其不均匀性和各向异性的材料特性,在铣削加工过程中容易出现各种缺陷。铣削力建模有助于探究CFRP的铣削力变化规律、优化加工参数,进而减少缺陷的产生。本文基于多元非线性回归的方法,建立了铣削力系数关于4种影响因素(纤维切削角、瞬时未变形切屑厚度、主轴转速和轴向切深)的函数关系。经过单向CFRP铣削力实验和多向CFRP铣削力实验验证,所建模型可以较准确地预测铣削力变化规律。     

纽曼随机有限元分析复合材料回旋结构的可靠性及其优化设计

将纽曼级数展开的蒙特卡罗随机有限元应用于具有随机因素的复合材料回旋结构的应力求解；然后利用蒙特卡罗直接比较法和蔡希尔（Tsai－Hill）失效判据给出该结构的可靠性算式。最后建立了此类结构的可靠性优化设计迭代式，并给出一算例。     

SiCP/Al复合材料棱镜组件研磨工艺方法研究

通过对SiCp/Al复合材料棱镜组件研磨工艺试验及其结果分析,总结、优化了研磨工艺参数、研磨砂种类、粒度、研磨时间、研磨工艺过程等参数,研磨出的棱镜组件符合其精度要求,为棱镜组件在平台上的安装精度提供了基础.     

PREDICTION OF MECHANICAL PROPERTY OF WHISKER REINFORCED METAL MATRIX COMPOSITE:PART-Ⅱ. VERIFICATION & APPLICATION

The present paper continues the discussion in Part-I. Model and Formulation. Based on the theory proposed in Part-I, the formulae predicting stiffness moduli of the composites in some typical cases of whisker orientations and loading conditions are derived and compared with theoretical representatives in literatures, experimental measurement and commonly-used empirical formulae. It seems that (1) with whisker reinforcing and matrix-hardening considered, the present prediction is in well agreement with the experimental measurement; (2) the present theory can predict accurate moduli with the proper pre-calculated parameters; (3) the upper-bound and lower-bound of the present theory are just the predictions of equal strain theory and equal stress theory; (4) the present theory provides a physical explanation and theoretical base for the present commonly-used empirical formulae. Compared with the microscopic mechanical theories, the present theory is competent for modulus prediction of practical engineering composite in accuracy and simplicity.     

高性能环氧树脂配方研究

研制出一种用于纤维增强复俣材料基体的环氧树脂配方体系。浇注体力学性能良好，其用于φ１５０ｍｍ压力容器缠绕，得到了比较令人满意的结果，容器特性系数ＰＶ／Ｗ平均值为３７．４０ｋｍ，其最大值为３９．１５ｋｍ。     

带有基体裂纹角铺设层合板的刚度

纤维缠绕固体发动机壳体在内压试验爆破之前,体常常发生一定规律分布的裂纹.采用细观力学原理,研究了基体裂纹对角铺设层合板刚度的影响,结果表明该影响比较明显.最后讨论了刚度变化与铺设角等之间的关系.     

高性能玻璃钢内衬的研制

本文介绍了用８％－１０％ＣＴＢＮ改性酚醛；高硅复合材料研制的固体发动机长尾喷管内衬的性能及发动机试车结果。     

Lightweight Design of Spaceborne CFRP Rigid Antenna Reflector

In order to overcome the shortcoming of space-borne rigid antenna reflector made of carbon fiber reinforced plastic (CFRP) skins with aluminum honeycomb sandwich (SAHS) structure, a new type of full CFRP skin plus rib (SPR) structure ring-focused parabolic surface antenna reflector with the size of 2.5 m 1.9 m is designed. Under the condition that the original caliber, surface type, and interface remain unchanged, the main influence factors are designed and controlled. First, from the perspective of high stiffness, lightweight, and easy to form, a finite element simulation software is used to analyze and optimize the layout of the rib, the cross-sectional shape of the rib, the size of the rib, and the matching of the size and the coefficients of thermal expansion (CTEs) of the rib and the skin. Second, two structures are prepared by the autoclave molding process. Third, the weight and the surface precision root mean square (RMS) value are measured. The results show that the fundamental frequency of the SPR structure is 142.2 Hz, which is 3.5 Hz higher;the number of the new structural parts is reduced by 40%, and the forming process is greatly simplified. The total weight of the new structure is 11.9 kg, lighter 42.5%, indicating that the weight loss is obvious. The RMS value is 0.15 mm, which is slightly lower 0.01 mm but satisfies the accuracy requirement not greater than 0.3 mm. It is proved that the SPR structure reflector is a superior structure of the lightweight spaceborne antenna reflector.     

连续纤维增强整体叶环结构方案优化设计

为设计出更轻质高强度的轮盘,提高航空发动机推重比,基于ANSYS优化平台,提出并建立整体叶环子午面结构参数化模型,筛选子午面主要结构优化设计变量,在金属盘结构设计准则应力标准基础上,提出并建立纤维增强整体叶环轻量化结构优化设计数学模型。扩展并建立复合材料轮环结构优化设计约束条件。借助轮环结构优化数学模型及ANSYS优化方法,通过典型纤维增强整体叶环结构优化设计,得到满足所有强度约束条件下的轻量化轮环结构,钛基SiC纤维在增强整体叶环结构的同时可以减少39.92%的质量,表明纤维增强整体叶环设计技术在叶环结构减重方面具有明显优越性,表明纤维增强整体叶环结构方案设计方法的有效性。     

碳纤维-微晶复合材料反射镜光学加工实验

采用环抛方法对有预埋件和无预埋件的两块碳纤维-微晶复合材料反射镜进行光学加工,之后进行了稳定性实验研究,采用Zygo干涉仪实测了碳纤维-微晶复合材料反射镜面形.稳定实验后,有预埋件反射镜面形P-V值为3.013λ,RMS值为0.669λ;无预埋件反射镜面形P-V值为2.313λ,RMS值为0.276λ(λ=632.8 nm).实验结果证明,有预埋件的碳纤维-微晶复合材料反射镜结构优于无预埋件结构,为碳纤维-微晶复合材料反射镜的工程化提供参考.