金属微滴水平喷射关键参数调控机制及试验

均匀金属微滴喷射3D打印技术是一种极具应用前景的空间金属增材制造技术,明晰其重力敏感度是实现该技术空间化应用的前提。在地基条件下,将熔滴喷射沉积方向翻转至水平状态是直观反映其打印过程重力效应的有效方法。针对熔滴水平稳定喷射调控的难题,建立了熔滴水平喷射流体力学模型及压电激振动力学模型,通过试验,探究了熔滴水平喷射不稳定形成机制,明晰了不同喷射行为下的激振特性,揭示了熔滴水平稳定喷射调控规律。结果表明：压电模块驱动信号（脉宽、幅值）对激振杆振动特性影响极为显著,激振杆行程随幅值或脉宽的增加呈现出先增加后减小的变化规律;通过改变激振杆振动特性可调控熔滴直径、初始喷射速度及喷射稳定性,熔滴直径随幅值增大而减小,但受脉宽影响不大,而喷射速度与幅值及脉宽均正相关。基于此,试验得到了尺寸均匀的金属熔滴,并水平沉积打印出与设计模型一致的结构特征。     

Towards intelligent design optimization: Progress and challenge of design optimization theories and technologies for plastic forming

Plastic forming is one of enabling and fundamental technologies in advanced manufacturing chains. Design optimization is a critical way to improve the performance of the forming system, exploit the advantages of high productivity, high product quality, low production cost and short time to market and develop precise, accurate, green, and intelligent (smart) plastic forming technology. However, plastic forming is quite complicated, relating to multi-physics field coupling, multi-factor influence, multi-defect constraint, and triple nonlinear, etc., and the design optimization for plastic forming involves multi-objective, multi-parameter, multi-constraint, nonlinear, high-dimensionality, non-continuity, time-varying, and uncertainty, etc. Therefore, how to achieve accurate and efficient design optimization of products, equipment, tools/dies, and processing as well as materials characterization has always been the research frontier and focus in the field of engineering and manufacturing. In recent years, with the rapid development of computing science, data science and internet of things (IoT), the theories and technologies of design optimization have attracted more and more attention, and developed rapidly in forming process. Accordingly, this paper first introduced the framework of design optimization for plastic forming. Then, focusing on the key problems of design optimization, such as numerical model and optimization algorithm, this paper summarized the research progress on the development and application of the theories and technologies about design optimization in forming process, including deterministic and uncertain optimization. Moreover, the applicability of various modeling methods and optimization algorithms was elaborated in solving the design optimization problems of plastic forming. Finally, considering the development trends of forming technology, this paper discusses some challenges of design optimization that may need to be solved and faced in forming process.     

叠层模板的电沉积成形技术实验

介绍了叠层模板电沉积(Laminated template electrodeposition,LTE)方法的加工原理和具体工序,利用LTE系统进行了电沉积成形加工实验。对加工中由于电场强度分布不均导致沉积层生长不均的实验现象通过模拟仿真进行了分析和探讨,预估实验过程。根据加工策略对主要影响因素电流和时间进行了优化选择,通过拉伸试验测试了层间结合强度。最后,进行了异型铜质结构零件的实验研究,探讨和验证了该方法对于复杂结构零件成形的可行性。     

一种新的加权最小二乘支持向量回归机及其对性能退化航空发动机推力估计的应用(英文)

要实现航空发动机的性能退化缓解控制,需要设计一个高精度并具有良好实时性的推力估计器。针对这种需要,本文提出了一种新的加权最小二乘支持向量回归机,并在此基础上设计了性能退化推力估计器。和现有的加权策略相比较,基于此新的加权策略的推力估计器不仅能满足性能退化缓解控制对精度的要求也能满足实时性的要求。最后,仿真实验证明此加权最小二乘支持向量回归机以及基于此回归机设计的推力估计器的有效性和可行性。     

空间光学望远镜在轨建造中的结构机构技术

围绕空间光学望远镜在轨建造中的结构机构技术进行分析,重点包括结构机构相关的关键技术基本概念和技术特点,分别对大型望远镜空间结构拓扑构型优化及模块技术、光机结构机构的高精度展开调整及锁合技术、典型光机元件的在轨增材制造技术、机器人辅助自主精密装配及控制技术进行了技术内涵及先进技术途径分析.最后展望了在轨建造中结构机构技术...     

FGM零件快速原型制造中支撑自动生成模块设计

功能梯度材料是一种新型非均质材料,有着广泛的应用前景.传统的制造设备无法满足加工这种材料零件的要求,快速原型制造技术使得功能梯度材料零件的制造加工得以实现.支撑设计决定快速原型制造产品精度.针对功能梯度材料零件数字化设计制造中的支撑生成问题,采用了基于邻边排序的Stereo Lithography模型切片算法并提出了基于多边形布尔运算的支撑生成算法.根据功能梯度材料零件几何信息及零件内部材料分布信息实现支撑间距自适应改变,提高了快速原型产品精度.通过对支撑自动生成实例的分析,验证功能梯度材料零件快速原型制造中支撑自动生成算法的正确性.      

城市道路交通流检测数据精度评价

目前各种检测方法采集到的路段速度数据普遍存在一定的误差,其准确性直接影响各种交通分析模型结果的精度.针对浮动车检测器、微波检测器以及线圈检测器的路段速度数据进行研究,利用GPS(Global Positioning System)设备实时记录试验车位置,分别在快速路和主干路进行了12次实验,对不同采集方式获取的速度信息进行了精度验证和评价.实验结果分析表明,浮动车数据获取的城市快速路和主干路的路段行程速度平均误差分别为13.6%和27.8%,且采集值与实际速度具有相同的分布.快速路微波检测器和主干路线圈检测器的速度数据与真实行程速度数据的误差分别为30%和56%.表明了微波检测器的断面速度值,用来表征所处路段的行程速度时虽然具有一定的误差,但是基本能表征路段的行驶状况.该研究结论为不同精度需求的交通模型选择合适的数据源提供支持,并为利用多源数据的冗余信息提高数据精度和完备性提供了理论依据.      

航天器管路数字化制造技术与实践

文章介绍了航天器管路实现全过程数字化制造的解决方案,对管路坐标转换及数据提取、数控弯管及回弹补偿的仿真、装配仿真和管路快速检测等关键技术进行了分析,并提出了具体的解决方案。结合航天器管路研制需求,将管路数字化制造技术应用于实践,实现了管路生产不再依赖安装现场取样,航天器管路生产与总装分离,管路以产品化形式交付。     

A Dual-driven Intelligent Combination Control of Heat Pipe Space Cooling System

Effective thermal control systems are essential for reliable operation of spacecraft.A dual-driven intelligent combination control strategy is proposed to improve the temperate control and heat flux tracking effects.Both temperature regulation and heat flux tracking errors are employed to generate the final control action;their contributions are adaptively adjusted by a fuzzy fusing policy of control actions.To evaluate the control effects,describe a four-nodal mathematical model for analyzing the dynamic characteristics of the controlled heat pipe space cooling system(HP-SCS) consisting of an aluminum-ammonia heat pipe and a variable-emittance micro-electromechanical-system(MEMS) radiator.This dynamical model calculates the mass flow-rate and condensing pressure of the heat pipe working fluid directly from the systemic nodal temperatures,therefore,it is more suitable for control engineering applications.The closed-loop transient performances of four different control schemes have been numerically investigated.The results conclude that the proposed intelligent combination control scheme not only improves the thermal control effects but also benefits the safe operation of HP-SCS.