Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.     

双列角接触球轴承的免疫算法优化设计

建立了双列角接触球轴承结构优化的数学模型,用免疫优化算法,分别以额定动载荷、额定静载荷和两者的加权和为目标函数进行轴承结构的优化设计.设计变量包括每列的钢球数、钢球直径、内滚道沟曲率半径系数、外滚道沟曲率半径系数和轴承节圆直径.并对比分析了遗传算法与免疫算法的优化结果.免疫算法可以有效实现优化设计,与轴承手册标准值相比,优化后的3210和3218轴承的额定动载荷和额定静载荷都提高了60%以上.      

基于有限元方法的场磨式电场传感器标定装置优化设计

场磨式电场传感器常被用来测量特高压直流(HVDC)输电线路下地面合成电场强度.传统对其标定的方法存在标定装置体积较大、户外标定移动不方便的缺点.针对此问题研究了一种应用于特高压直流输电线路下地面合成电场测量的电场传感器便携式缩尺标定装置.基于有限元方法建立了传感器的三维电场模型,基于该模型对便携式标定装置的尺寸、结构等关键参数做出了模拟分析,在此基础上进行了便携式标定装置的结构参数的优化设计.将便携式缩尺标定装置与标准的标定装置进行了实验比较.仿真及实验结果表明该标定装置能够方便、准确地对场磨式电场传感器进行标定.      

Reliability and global sensitivity analysis for an airplane slat mechanism considering wear degradation

This paper focuses on the issue of reliability and global sensitivity analysis for an airplane slat mechanism considering the uncertainties in the wear process of mechanical components. First, the multi-body kinematic model of the slat mechanism is built in the ADAMS software. The geometrical sizes of the roller wheels after wear degradation are considered as input variables and the angle the slat should turn is considered as the output response. To accurately identify the influential roller wheels to the reliability and robustness of the slat mechanism, the failure probability based sensitivity and variance-based sensitivity indices are introduced. Comprehensive analysis of the results have shown that the reliability analysis and global sensitivity theory can help engineers find significant parts by their contributions, thus provide guidance for mechanical design and maintenance.     

球铰接杆式支撑臂展开过程中横向振动分析

针对展开过程中球铰接杆式支撑臂时变构型的横向振动问题,推导了支撑臂等效连续体模型的各向等效刚度,基于Hamilton原理推导了支撑臂展开过程的控制方程,采用加权余量法将偏微分控制方程转化为常微分方程,利用Runge Kutta法对方程进行了数值求解。计算结果表明：在收拢过程中,支撑臂末端的横向振幅越来越小,收拢过程是安全可靠的;而在展开过程中,末端的横向振幅随展开进程而增加,且振幅随末端负载质量增加而增加;若不考虑锁定冲击,展开速度对支撑臂横向振动的振幅影响可忽略,若考虑锁定带来的周期性冲击时,支撑臂的横向振幅将显著增大。为减小支撑臂的横向振动,必须对支撑臂展开速度加以限制。研究结果为航天器支撑臂在轨展开的控制提供了参考。     

Nonlinear H∞ based underactuated attitude control for small satellites with two reaction wheels

Underactuated attitude control is supposed to be used on spacecraft when failure happens with onboard actuators. One main problem with existing underactuated attitude control designs is their limited capabilities against disturbances. In order to solve this problem, an approach based on the theory of H∞$H\infty$ is proposed in this paper. Two propositions are derived from the H∞$H\infty$ theory to improve the robustness of one popular underactuated attitude control design, which was presented by Tsiotras et al. It is proved mathematically that the controller satisfying these two propositions respectively can stabilize the underactuated attitude system locally or globally. The numerical simulations show that the improved controllers based on the H∞$H\infty$ theory could provide higher pointing accuracy for small satellites against disturbances. This validates the effectiveness of the proposed H∞$H\infty$ based approach to improve existing underactuated attitude control designs.     

基于LS-DYNA滚动轴承使役可靠度计算方法

利用软件LS-DYNA对滚动轴承使役过程进行了动态有限元计算,基于响应面法（RSM）建立6408滚动轴承输入参数与输出响应的函数关系方程,设定各类随机误差分布,利用矩阵试验法确定抽样点在输入变量抽样空间的位置,进行一系列确定性拟合试验.每次试验借助LS-DYNA进行精确求解,运用求解数据对方程进行最小二乘法回归分析确定方程的组成项及系数.最后利用函数关系方程计算轴承任意时刻的使役可靠度.结果表明:计算得出该轴承在0.020008s时的使役可靠度为97.062%.      

基于碟形砂轮磨齿的面齿轮包络残差研究

介绍了采用碟形砂轮磨削面齿轮的原理及过程,研究了齿廓包络和齿宽包络两种包络方式产生包络残差的机理.分别建立了两种加工方式下包络残差的计算模型和方法,并研究了所产生包络残差的特点.通过数值算例分析了包络过程中刀具周向进给角度、齿宽方向进给量以及碟形砂轮外径对齿面包络残差的影响规律.计算结果表明:齿宽包络比齿廓包络具有更高的效率.进行了以齿廓包络方式的面齿轮磨齿加工实验,当刀具周向进给角度分别取为2°,1°,0.5°及0.2°时,齿面表面粗糙度逐渐明显提高,齿面磨削加工印痕的数目和方向与包络仿真计算结果一致.初步证明根据包络残差计算结果选取合适的进给量参数,可以保证面齿轮磨齿加工的表面粗糙度水平并能提高加工效率.      

高速圆柱滚子轴承保持架动力学特性分析

建立了高速圆柱滚子轴承动力学微分方程,采用精细积分法和预估-校正Adams-Bashforth-Moulton多步法相结合的算法,对高速圆柱滚子轴承动力学微分方程进行求解,并对保持架的动力学特性进行了理论分析.结果表明:过大的保持架间隙比不利于保持架稳定运转;在一个套圈固定、另一个套圈工作状态下,保持架引导方式采用旋转套圈引导时,保持架打滑率较低;保持架采用外引导方式时保持架质心运动较为稳定;在内外圈同向旋转且外圈转速高于内圈转速条件下,保持架采用外引导方式时,保持架打滑率较低;在内外圈反向旋转且外圈转速高于内圈转速条件下,保持架质心轨迹变得不规则;保持架采用外引导方式时,保持架打滑率为负值.      

大型民机双作动筒式前轮转弯操纵系统设计与仿真分析

为了提高飞机起降性能,当前飞机起落架逐步发展为采用电传操纵技术。而为了满足对低速大转角机动和大转弯力矩的要求,现代大部分大型民机都装配了双作动筒式前轮转弯系统。本文以大型民机的双作动筒式电传前轮转弯操纵系统为研究对象,针对双作动筒式前轮转弯机构设计一种随动转阀式换向阀,以满足其在死点位置时液压源换向的要求;随后基于双作动筒式前轮转弯系统对操纵控制的要求,设计了集手轮低速大角度转弯、脚蹬快速小角度转弯以及减摆功能于一体的飞机前轮操纵电液伺服系统,并建立仿真模型,进行动态仿真分析,以检验系统的各项功能。仿真结果表明,系统能够满足工程使用的要求。