矩阵式数控加工在航空结构件批生产中的应用

以大批量数控加工的航空结构件生产为研究对象,运用人工干预环节集中化、数控加工过程自动化的理念,探索利用矩阵式数控加工进行多零件同时生产的应用方案。多零件集中装夹,通过系统自动读入每个零件的加工原点,自动调用零件的加工程序,完成相同(或不同)零件数控加工,在充分利用机床工作台面的同时,解决了批量生产过程中零件频繁装夹、找正、换刀和频繁调用加工程序的难题,达到降低劳动强度,提高生产效率的目的。     

A drilling tool design and in situ identification of planetary regolith mechanical parameters

The physical and mechanical properties as well as the heat flux of regolith are critical evidence in the study of planetary origin and evolution. Moreover, the mechanical properties of planetary regolith have great value for guiding future human planetary activities. For planetary subsurface exploration, an inchworm boring robot (IBR) has been proposed to penetrate the regolith, and the mechanical properties of the regolith are expected to be simultaneously investigated during the penetration process using the drilling tool on the IBR. This paper provides a preliminary study of an in situ method for measuring planetary regolith mechanical parameters using a drilling tool on a test bed. A conical-screw drilling tool was designed, and its drilling load characteristics were experimentally analyzed. Based on the drilling tool-regolith interaction model, two identification methods for determining the planetary regolith bearing and shearing parameters are proposed. The bearing and shearing parameters of lunar regolith simulant were successfully determined according to the pressure-sinkage tests and shear tests conducted on the test bed. The effects of the operating parameters on the identification results were also analyzed. The results indicate a feasible scheme for future planetary subsurface exploration.     

基于位移和力值组合的静重式力标准机砝码加卸载控制方法研究

介绍了一种基于位移和力值组合的静重式力标准机砝码加卸载的控制方法，通过监测砝码的移动量和参考力传感器叠加系统的力值量，实时调整加卸载机构的加卸载速度，以实现对被检力传感器的平滑加卸载的目的。该方法有效解决了吊挂在加载过程中产生较大摆动，影响力标准机复现力值准确度的问题，同时也消除了力值过冲现象，避免了因逆程效应而导致的力传感器输出偏差。     

Stability analysis of robotic longitudinal-torsional composite ultrasonic milling

Currently, industrial robots are considered as an alternative towards traditional machine tools. Especially for the large-scale parts milling, robotic flexibility and low cost make it possess the irreplaceability. However, the milling chatter caused by its weak rigidity hampers robotic application and promotion severely in aviation industry. Rotary ultrasonic milling (RUM) technology with one-dimensional axial vibration has been proven and approved on avoiding robotic chatter. Based on this, the research of project team demonstrates that longitudinal-torsional composite ultrasonic milling (CUM-LT) involving separation characteristic has a greater advantage than RUM in terms of chatter suppression. Thereby, the CUM-LT as a new means is applied to avoid processing vibration of robotic milling system. And its influence mechanism on stability improvement of weak stiffness processing system is clarified. Meanwhile, the approaches to strengthen separation effect are provided innovatively. Moreover, a new analysis method of robotic CUM-LT (RCUM-LT) stability is proposed on the basis of ultrasonic function angles. The simulation and experimental results indicate that compared with robotic RUM (RRUM), stability regions of separated RCUM-LT (SRCUM-LT) and unseparated RCUM-LT (URCUM-LT) are improved by 124.42% and 39.20%, respectively. The addition of torsional ultrasonic energy has a wonderful effect on the milling chatter suppression of low stiffness robots.     

固体火箭发动机专用ICT机械扫描系统

以成熟的组合精密镗床为本体, 研制了固体发动机专用ＩＣＴ机械扫描系统。采用４５０ ｋＶ Ｘ射线源, 设计了准直器系统、探测器系统、机械扫描系统（传动控制系统、夹具及同步台）, 实测证明扫描系统符合精度要求     

超精密加工的动向和思考

叙述了在超精密加工技术向毫微米精度发展之际,必须探索突破的新途径,要充分发挥信息的作用,综合利用各种有关技术的进步,强调创新。     

智能机器力觉及力控制研究综述

回顾了智能机器力觉及力控制研究历史,介绍了目前的研究现状,详细分析了现有的4种研究策略：阻抗控制、力／位混合控制、现代控制、智能控制。提出了智能机器力觉及力控制研究的4大关键问题：机器本体及位置伺服;碰撞冲击及稳定性研究;未知环境的约束研究;力传感器及力／位反馈融合,展望了智能机器力觉及力控制研究趋势和应用前景。     

无刷直流电动机旋转感应电压的分析与计算

系统地推导了无刷直流电动机旋转感应电压的通用计算公式,并以这些公式为基础,详细研究了气隙磁密平顶宽度、分布绕组、短距、分数槽、斜槽等因素对旋转感应电压的影响,给出了在保证旋转感应电压是平顶宽度为理想值的梯形波时,转子磁钢和定子绕组设计时应考虑的因素.本文的研究内容为高性能低转矩波动无刷直流电动机的设计提供了理论基础.      

人工神经网络在CAPP系统开发工具中的应用

探讨了基于神经网络理论在ＣＡＰＰ系统开发工具的应用;建立了工艺过程设计系统的ＡＮＮ模型;详细讨论了工艺过程设计系统的推理机制,并给出了用集成ＢＰ网络选择加工方法及通过改进Ｈｏｐｆｉｅｌｄ网络确定工艺路线的过程。     

大型高低真空两用电子束焊机的结构设计

大型高低真空电子束焊机是用于焊接通信卫星钛合金燃料贮箱和气瓶焊缝的专用设备。它是在吸取国内外同类真空电子束焊机优点的基础上确立了新的结构方案而研制成功的。重点就该机的基本工作原理、技术性能、结构特点等作概括介绍。