孔冷挤压有限元仿真中的铰削分界面位置确定方法

开展孔冷挤压过程有限元仿真计算是残余应力分布获取和疲劳寿命预测的前提。在有限元建模阶段，设置铰削层单元与基体材料单元之间的分界面，是模拟铰制终孔工艺过程的关键。通过弹塑性力学分析，建立了挤压强化过程芯棒、衬套和被挤压强化连接孔的应力分析方法；基于分析中得到的不同位置处微单元的径向位移量，建立了铰削分界面相对位置计算模型。并开展了关键参数的敏感性分析，定量研究了关键参数变化对残余应力分布和径向位移量的影响程度。本工作为孔冷挤压强化有限元模型建立中，铰削层单元与基体材料单元分界面相对位置确定，提供了便捷可靠的方法。     

铝合金搅拌摩擦焊表面冷喷涂层的结构与耐蚀性

采用冷喷涂技术在2219铝合金搅拌摩擦焊接头上制备Al涂层,以提高搅拌摩擦焊接头耐蚀性。通过数字显微镜、扫描电镜、电化学工作站对Al涂层的结构及耐蚀性进行表征。结果表明:冷喷Al涂层质量良好,孔隙率仅为0.77%,涂层内部存在等轴晶、细化晶粒以及拉长晶粒,涂层界面以机械咬合为主,涂层/接头区界面质量明显优于涂层/母材区界面;电化学数据显示,涂层腐蚀敏感性较低,自腐蚀电位和腐蚀电流密度均低于热影响区,冷喷涂层降低了搅拌摩擦焊接头的腐蚀敏感性;晶间腐蚀实验表明,腐蚀6 h后,涂层最大腐蚀深度仅为热影响区最大腐蚀深度的50%,证明冷喷涂技术显著改善了搅拌摩擦焊接头的耐腐蚀性。     

Mid-latitude thermospheric wind changes during the St. Patrick’s Day storm of 2015 observed by two Fabry-Perot interferometers in China

In this work, we utilize thermospheric wind observations by the Fabry-Perot interferometers (FPI) from the Kelan (KL) station (38.7°N, 111.6°E, Magnetic Latitude: 28.9°N) and the Xinglong (XL) station (40.2°N, 117.4°E, Magnetic Latitude: 30.5°N) in central China during the St. Patrick’s Day storm (from Mar. 17 to Mar. 19) of 2015 to analyze thermospheric wind disturbances and compare observations with the Horizontal Wind Model 2007 (HWM07). The results reveal that the wind measurements at KL show very similar trends to those at XL. Large enhancements are seen in both the westward and equatorward winds after the severe geomagnetic storm occurred. The westward wind speed increased to a peak value of 75?m/s and the equatorward wind enhanced to a peak value of over 100?m/s. There also exist obvious poleward disturbances in the meridional winds during Mar. 17 to Mar. 19. According to the comparison with HWM07, there exist evident wind speed and temporal differences between FPI-winds and the model outputs in this severe geomagnetic storm. The discrepancies between the observations and HWM07 imply that the empirical model should be used carefully in wind disturbance forecast during large geomagnetic storms and more investigations between measurements and numerical models are necessary in future studies.     

发动机起动/关机过程中喷管侧向载荷试验

为了获得大面积比喷管在发动机起动/关机过程中的侧向载荷，搭建了喷管侧向载荷冷流试验系统，通过测量应变管感知的喷管侧向载荷和通过加速度传感器感知的喷管振动载荷，分析发动机起动/关机过程中喷管侧向载荷的变化规律。试验表明:试验喷管在发动机起动/关机过程中均存在3个峰值侧向载荷，起动过程中分别对应着初始正激波向稳定自由激波分离的转变过程、自由激波分离向受限激波分离的转变过程以及分离激波结构处于“末端振动状态”，关机过程则恰好相反，而且关机过程相对起动过程的峰值侧向载荷发生压比存在一定的迟滞效应；喷管壁面的周向应变对侧向载荷非常敏感，而壁面轴向应变却基本不受喷管侧向载荷的影响；喷管侧向载荷是激励喷管振动的主导因素，并在试验喷管发生“末端振动效应”时，振动加速度峰值达到最大为80g。      

梯形螺纹振动辅助冷挤压工艺参数影响分析

为深入研究梯形螺纹振动辅助冷挤压机床的加工过程,延长挤压丝锥寿命以及提高梯形内螺纹质量,本文建立了一套基于虚拟仪器的专用在线监测系统。研究了不同挤压工艺参数下加工过程中的振动、声发射、扭矩以及温度信号,并通过对信号的分析处理,揭示了不同工艺参数与加工过程信号之间的内在联系。研究结果表明,随着主轴转速和润滑油黏度系数的提高,振动、声发射信号的均方根值不断提高,振动、声发射信号频率由低频向高频移动,扭矩和温度也不断提高。激振频率的最优值在18 Hz左右。     

微振动对干涉仪运动机构均匀性的影响分析

外界振动对双角镜摆臂式傅里叶变换干涉仪（下简称干涉仪）运动机构速度均匀性的影响,可以通过干涉仪光程差速度稳定度来定量分析。文章针对空间光谱探测过程中,在轨微振动影响下的干涉仪运动机构可靠性问题,提出了一种更全面的光程差速度均匀性分析方法。该方法将外界激励引起的干涉仪结构响应作为一项影响因素纳入到稳定性的分析中,从而能够更真实地反映干涉仪在轨工作的可靠性,更准确地判断干涉仪能够承受的微振动临界。文章论述的方法为外界激励扰动下机构运动可靠性的判断以及机构控制优化的研究提供了一种思路。     

3D打印技术在水冷板加工中的应用研究

目前,3D打印技术在各行业得到了广泛的应用,探讨和研究3D打印技术在空空导弹中的应用具有重要的意义.简要介绍了3D打印技术概念、原理和材料,重点介绍了水冷板进行3D打印加工过程,打印成功的水冷板通过检验、加工、装配,满足结构设计要求.3D打印能够缩短水冷板加工周期,降低加工成本.     

空心角隅棱镜在激光干涉测角中的应用

阐述了激光小角度测量装置中使用的实心角隅棱镜由于制造和安装误差对测量结果所造成的影响,同时提出利用空心角隅棱镜可以解决问题的理论依据,通过应用实验效果对理论给予验证.     

CMT增材制造工艺对5356铝合金熔敷层组织及力学性能的影响

采用冷金属过渡(CMT)电弧增材方法,以5356铝合金焊丝为试验对象,研究了送丝速度与焊接速度对5356铝合金电弧增材制造成形的影响,并分析了熔覆层微观组织特性和增材试样的力学性能。结果表明:送丝速度和焊接速度是电弧增材制造尺寸精度的重要影响因素;熔覆层微观组织可分为3个区域。不同焊接速度下,增材试样的力学性能均超过焊丝拉伸强度标准值,抗拉强度平均值达到274.7 MPa。     

Modeling and Simulation of Pipeline Security Monitoring System Based on Line-Structure Sagnac Interferometer with 3×3Coupler

The third damage action,human disruption behavior,is one of the major threats to pipeline operation.It is necessary to monitor and locate the perturbation behavior that may threat pipeline safety in real-time.Therefore,a new pipeline security monitoring system is designed by using line-structure Sagnac optic fiber interferemeter with the characteristic of 3×3coupler that can modulate the phase of optic signal,with no need for phase modulation and demodulation.The optic structure of the new system is simplified,the signal processing accuracy is improved,and the polarization effect is reduced.The working principle of the monitoring in ideal condition is described,the phase demodulation is analyzed and the location of the possible damage action point is formulated.By using simulink,the optic signal propagation and interference is simulated and interference signals in different frequencies are obtained.The results validate the feasibility of the monitoring system and indicate that the low frequency signal less than 1kHz resulting from the human damage action can be detected.The disturbance set at 10 km can be located by calculating the demodulation signal accurately over a long monitoring distance.