ELID沟道成形磨削氧化膜特性及影响作用实验

针对ELID沟道成形磨削特点,研究了磨削过程中氧化膜的特性及其影响作用。探讨分析了氧化膜的电流表征、氧化膜在沟道成形磨削中的状态变化以及氧化膜状态对磨削力和表面粗糙度的影响。实验过程中,电解电流从1 A增长到4 A,氧化膜厚度从35.33!m减小到11.07!m,法向磨削力从7.06 N增长到36.12 N,切向磨削力从1.62 N增长到4.47 N;垂直于磨削方向的表面粗糙度由0.256!m增长到0.355!m,平行于磨削方向的表面粗糙度由8 nm增长到13 nm。结果表明,氧化膜越厚,磨削力和表面粗糙度越小;氧化膜越薄,磨削力和表面粗糙度越大。     

Fretting wear behaviour of machined layer of nickel-based superalloy produced by creep-feed profile grinding

Fretting wear has an adverse impact on the fatigue life of turbine blade roots. The current work is to comparatively investigate the fretting wear behaviour of the nickel-based superalloy surfaces produced by polishing and creep-feed profile grinding, respectively, in terms of surface/subsurface fretting damage, the friction coefficient, wear volume and wear rate. Experimental results show that the granulated tribolayer aggravates the workpiece wear, while the flat compacted tribolayer enhances the wear resistance ability of workpiece, irrespective of whether the workpiece is processed by polishing or grinding. However, the wear behaviors of tribolayers are different. For the polished surface, when the normal load exceeds 100 N, the main defects are crack, rupture, delamination and peeling of workpiece materials; the wear mechanism changes from severe oxidative wear to fatigue wear and abrasive wear when the loads increase from 50 to 180 N. As for the ground surface, the main wear mechanism is abrasive wear. Particularly, the ground surface possesses better wear-resistant ability than the polished surface because the former has the lower values in coefficient friction (0.23), wear volume (0.06 × 10⁶ μm³) and wear rate (0.25 × 10^?16 Pa^?1). Finally, an illustration is given to characterize the evolution of wear debris on such nickel-based superalloy on the ground surface.     

一种Ka频段宽带宽角扫描微带天线

针对低剖面微带天线带宽窄的问题，设计了一种高度仅为0.11λ0的双层贴片开槽微带天线，通过双贴片同时馈电的方式，展宽了微带天线的带宽，实现了驻波带宽达到17.9%。经过HFSS（High Frequency Structure Simulator，高频结构仿真器）设计仿真结果表明：该天线单元具有良好的阻抗匹配特性，驻波带宽在17.9%，增益为5.89 dB，符合宽带天线的标准。将该天线单元组成6×6阵列，通过仿真分析得出，天线在31.0 GHz~36.5 GHz频带范围内VSWR（电压驻波比）≤2，相对带宽达到16.4%，增益达到20.28 dB，-60°~60°扫描范围内具有良好辐射特性。该天线具有小型化、易于集成、制造简单等优点，可用于多种通信系统中，应用前景良好。     

一种新型低剖面双频微带导航天线

设计了一种可以同时工作在BD2B3与GPS L1频段的低剖面微带导航天线,采用多调谐回路技术实现了天线双频工作。该天线方便调试与实现,可以应用于要求天线剖面较低的载体。