CFRP薄壁圆筒壳端面磨削工艺研究

阵列碳纤维复合材料管是由碳纤维增强复合材料(CFRP)薄壁圆筒壳阵列排布后粘接制备而成，兼具碳纤维复合材料和蜂窝结构的优异性能，是一种新型的可应用于深空探测反射面板的理想材料结构。由于材料和制备方面的特殊性，在阵列碳纤维复合材料管加工过程中会由于磨削力过大导致多种加工损伤，为其高效低损伤加工带来了挑战。本文开展CFRP薄壁圆筒壳磨削加工正交试验，系统研究磨削深度、切出角度、主轴转速、进给率对磨削力的影响规律和影响程度。研究结果表明:工艺参数对水平面合力的影响程度依次为进给率、磨削深度、切出角度、主轴转速，对轴向力的影响程度依次为切出角度、主轴转速、进给率、磨削深度。研究对阵列碳纤维复合材料管高效低损伤加工工艺的制订具有参考意义。     

Fretting wear behaviour of machined layer of nickel-based superalloy produced by creep-feed profile grinding

Fretting wear has an adverse impact on the fatigue life of turbine blade roots. The current work is to comparatively investigate the fretting wear behaviour of the nickel-based superalloy surfaces produced by polishing and creep-feed profile grinding, respectively, in terms of surface/subsurface fretting damage, the friction coefficient, wear volume and wear rate. Experimental results show that the granulated tribolayer aggravates the workpiece wear, while the flat compacted tribolayer enhances the wear resistance ability of workpiece, irrespective of whether the workpiece is processed by polishing or grinding. However, the wear behaviors of tribolayers are different. For the polished surface, when the normal load exceeds 100 N, the main defects are crack, rupture, delamination and peeling of workpiece materials; the wear mechanism changes from severe oxidative wear to fatigue wear and abrasive wear when the loads increase from 50 to 180 N. As for the ground surface, the main wear mechanism is abrasive wear. Particularly, the ground surface possesses better wear-resistant ability than the polished surface because the former has the lower values in coefficient friction (0.23), wear volume (0.06 × 10⁶ μm³) and wear rate (0.25 × 10^?16 Pa^?1). Finally, an illustration is given to characterize the evolution of wear debris on such nickel-based superalloy on the ground surface.     

TC4钛合金高速外圆磨削表面完整性实验

为充分发挥钛合金的优良性能,以TC4为研究对象进行高速外圆磨削实验,分析外圆磨削工艺参数对工件表面完整性的影响规律。结果表明:工件亚表面未出现变质层;随着砂轮线速度提高,表面质量提高;随着工件转速提高,表面划痕明显;随着磨削深度增加,出现表面烧伤现象,并且磨削深度对表面完整性的影响程度最大;磨削力与磨削温度对表面硬度的影响是正相关的,且磨削力对表面硬度的影响程度较大。因此可以通过选择合理的工艺参数来保证较大的材料去除率与较好的工件表面质量,为TC4钛合金高速外圆磨削提供指导。     

双通道光纤陀螺捷联惯导的设计与实现

针对光纤陀螺惯导精度和动态性能相互矛盾的问题,从实际应用需求出发,提出了一种高精度和大量程的双通道光纤陀螺捷联惯导系统.介绍了设计的基本原理和系统组成,并详细阐述了大小光纤陀螺设计、双通道加速度计设计和软件算法设计等关键技术,最后研制了一套原理样机.通过系统级标定试验、量程和陀螺精度试验、高动态振动环境试验和动态跑车试验等对样机进行验证,结果表明该技术方案具有可行性,为其他光纤陀螺惯导系统提供了新的设计思路.     

一种提升空间三轴激光陀螺性能的谐振腔方案研究

针对现有空间三轴机抖激光陀螺因通道间放电耦合引入了零偏误差导致陀螺性能损失的问题,提出了一种高精度空间三轴谐振腔改进设计实现方案.该方案从空间三轴激光陀螺与单轴激光陀螺放电系统的差异出发,分析了空间三轴激光陀螺不同放电状态引入零偏误差的机理,明确了高精度空间三轴激光陀螺各通道的放电电流控制需求.同时,分析结果表明,减小通道间的放电耦合可降低该型陀螺的零偏耦合误差项,因此需对空间三轴谐振腔进行放电结构的去耦合优化设计.最后,针对提出的空间三轴谐振腔改进设计方案,开展了陀螺性能试验验证,试验结果表明,空间三轴机抖激光陀螺的精度提升了5.7％以上.