湿式摩擦离合器挤压过程及接合特性分析

针对湿式摩擦离合器接合过程中的挤压机理及微凸体接触问题，综合考虑摩擦片表面油槽结构，材料渗透性等因素，根据修正雷诺方程和K-E（Kogut-Etsion）接触模型，对湿式摩擦离合器的挤压过程中的动压承载力、微凸体承载力以及转矩转速变化等建模分析，并采用有限差分法对修正雷诺方程求解，对挤压过程中的油膜压缩速度、油膜厚度变化率和片间承载力等挤压特性和转速、转矩等接合特性展开了仿真分析。并采用SAE#2试验机进行了相关试验获得了转速、转矩、压力、摩擦因数等数据，与仿真分析进行了对比。结果表明：湿式摩擦离合器接合过程可分为3个阶段，通常会在1 s内完成，在0.02 s左右开始从挤压阶段经压紧阶段在0.03 s左右过渡到全微凸体接触阶段，试验与理论分析结果一致。     

Mechanism of interconnected synchronized switch damping for vibration control of blades

The Synchronized Switch Damping (SSD) is regarded as a promising alternative to mitigate the vibration of thin-walled structures in aero-engines, especially for blades or bladed disks. The common manner is to shunt the switch circuit independently to a single piezoelectric structure. This paper is aimed at exploring a novel way of using the SSD, i.e., the SSD is interconnected between two piezoelectric structures or substructures. The damping mechanism, performance, and effective range of the interconnected SSD are studied numerically and experimentally. First, based on a dual cantilever beam finite element model, the time domain and frequency domain modeling and solving methods of the interconnected SSD are deduced and validated. Then, the influence of the amplitude and phase relationship on the damping effect of the interconnected SSD is numerically studied and compared with the shunted SSD. A self-sensing SSD control board is developed, and experimental studies are carried out. The results show that the interconnected SSD establishes an additional energy channel between the corresponding piezoelectric structures. When the amplitudes of the two cantilever beams are different, the interconnected SSD balances the vibration level of each beam. When the amplitudes of the two cantilever beams are the same, if the appropriate interconnection manner is selected according to the phase, the resonance peak can be reduced by more than 30%. When the vibration is in-phase/out-of-phase, the damping generated by the interconnected SSD in a cross/parallel manner is even more significant than the shunted SSD. Furthermore, this novel connection scheme reduces the number of SSD circuits in half. Finally, for engineering applications, we implement the proposed damping technology to the finite element model of a typical dummy bladed disk. A piezoelectric damping ratio of 13.7% is achieved when the amount of piezo material is only 10% of blade mass. Compared with traditional friction dampers, the major advancements of the interconnected SSD are: (A) it can reduce the vibration level of blades without friction interface; (B) the space constraint is overcome, i.e., the vibration energy is not necessarily dissipated independently in one sector or through physically adjacent blades, and instead, the dissipation and transfer of vibrational energy can be realized between any blade pair. If a specific gating circuit is adopted to adjust the interconnection manner of the SSD, vibration mitigation under variable working conditions with different engine orders will be expected; (C) designers do not need to worry about the annoying nonlinearities related to working conditions anymore.     

Hypersonic shock wave and turbulent boundary layer interaction in a sharp cone/flare model

A direct numerical simulation of hypersonic Shock wave and Turbulent Boundary Layer Interaction(STBLI) at Mach 6.0 on a sharp 7° half-angle circular cone/flare configuration at zero angle of attack is performed. The flare angle is 34° and the momentum thickness Reynolds number based on the incoming turbulent boundary layer on the sharp circular cone is Re_θ = 2506. It is found that the mean flow is separated and the separation bubble occurring near the corner exhibits unsteadiness. The Reynolds analogy factor changes dramatically across the interaction, and varies between 1.06 and 1.27 in the downstream region, while the QP85 scaling factor has a nearly constant value of 0.5 across the interaction. The evolution of the reattached boundary layer is characterized in terms of the mean profiles, the Reynolds stress components, the anisotropy tensor and the turbulence kinetic energy. It is argued that the recovery is incomplete and the near-wall asymptotic behavior does not occur for the hypersonic interaction. In addition, mean skin friction decomposition in an axisymmetric turbulent boundary layer is carried out for the first time. Downstream of the interaction, the contributions of transverse curvature and body divergence are negligible, whereas the positive contribution associated with the turbulence kinetic energy production and the negative spatial-growth contribution are dominant. Based on scale decomposition, the positive contribution is further divided into terms with different spanwise length scales. The negative contribution is analyzed by comparing the convective term, the streamwise-heterogeneity term and the pressure gradient term.     

高温环境下角接触球轴承磨损寿命分析

针对高温环境下轴承材料性质和润滑状态变化，造成轴承磨损加剧，过早丧失精度的问题。首先开展高温环境下轴承用材料的摩擦磨损试验，获取材料的磨损系数。在此基础上，考虑温度、润滑、轴承材料属性等对轴承磨损性能的影响，建立高温角接触球轴承磨损模型，通过数值求解探讨工况参数和结构参数等对轴承磨损性能的影响，并评估轴承的磨损寿命。结果表明：对于高温轴承材料无磁合金GH05，在高温300 ℃摩擦状态下平均磨损系数为2.5×10^-7 mm²/N；随着载荷、转速、温度的增加，轴承内、外滚道的磨损率均不断增大，其中内圈磨损率大于外圈，内圈磨损特性决定着轴承的磨损寿命；载荷和转速是决定轴承磨损寿命的主要因素，轴承主结构参数对磨损寿命具有重要影响，通过结构优化可提高轴承磨损寿命。     

Novel orbit-attitude combination mode for solar power satellites to reduce mass and fuel

Solar power satellite receives great attention because it can release the energy crisis and environmental problems in the future. However, the launch and maintenance costs are tremendous due to the large system mass and large fuel consumption to counteract space perturbations. To reduce mass and fuel, a novel quasi-Sun-pointing attitude in Sun-frozen orbit is proposed. The Sun-frozen orbit has a nonzero eccentricity vector that always points towards the Sun. The quasi-Sun-pointing attitude is a periodic solution of the Sun-pointing attitude angle. Although about 3 % electricity must be given up because of the variation of Sun-pointing attitude angle, little control action is required to deal with the solar radiation pressure and gravity-gradient torque. The algorithm to obtain initial conditions is proposed. The influences of system parameters and structural flexibilities are studied. Simulation results reveal that the quasi-Sun-pointing attitude in Sun-frozen orbit dramatically reduce fuel consumption, the dry mass, and complexity of the control system. In addition, structural vibration is hardly induced by the gravity-gradient torque. Thus, the bending stiffness as well as the mass of the supporting structure can be reduced.     

搅拌摩擦加工调控镁合金组织与耐腐蚀性能的发展现状与趋势

近年来，航空航天领域轻量化进程发展迅速，镁合金在其中扮演着越来越重要的角色。然而，镁合金耐腐蚀性不佳的特点制约了镁合金的应用范围。本文综述了搅拌摩擦加工技术调控含第二相镁合金耐腐蚀性能的研究现状，从动态再结晶和加速第二相破碎、固溶两个角度，论述了搅拌摩擦加工调控镁合金组织的基本原理，并分析了搅拌摩擦加工改善含粗大第二相镁合金耐腐蚀性的原因，为改善含粗大第二相镁合金的耐蚀性提供了技术途径和研究方向。     

力矩输出能力最优化混合执行机构操纵律设计

当航天器执行高动态敏捷机动或者姿态动态跟踪控制等任务时，常使用控制力矩陀螺（control moment gyroscope，简称CMG）和飞轮（reaction wheel，简称RW）构成的混合执行机构来提供大力矩。提出了基于力矩输出能力最优化的混合执行机构操纵律，从几何角度出发，给出了力矩输出能力最优的CMG框架角速度和RW角加速度，通过引入参数，并讨论参数的设置的最优，使得框架转速误差和输出力矩误差的混合二次型达到最小，保证了混合执行机构在输出力矩误差最小的情况下，力矩输出能力最优。以金字塔构型的CMG集群和正交的RW集群构成的混合执行机构为例，对基于力矩输出能力最优化的混合执行机构操纵律进行合理化分析，证明了引入参数的作用，并且证明了混合执行机构不存在CMG奇异情况。仿真结果表明，基于力矩输出能力最优化的混合执行机构操纵律解决了CMG奇异的问题并使得RW不陷入饱和，输出力矩误差较小，输出力矩能力强，能够应用于航天器大角度机动任务。     

变循环发动机风车起动建模及仿真研究

为了满足变循环发动机风车起动性能仿真的需求，建立了变循环发动机部件级风车起动模型。针对旋转部件等熵效率不连续的问题，提出使用换算扭矩代替等熵效率的方法，给出了旋转部件全转速特性拓展方法。提出了考虑点火及燃烧稳定性的燃烧室稳定性模型。考虑了变循环发动机的8个可调参数，采用差分进化算法对变循环发动机的风车及风车起动性能进行了优化。结果表明，风车状态时，变循环发动机在单外涵模态具有更高的核心机物理转速，有利于点火之后核心机物理转速快速趋于其慢车值。单外涵模态时，变循环发动机在风车状态的可调参数仅与飞行马赫数有关，为了保持较高的核心机物理转速，后涵道引射器外涵面积需随飞行马赫数的增加而减少，其余参数皆固定在其最佳值。飞行高度6km、马赫数0.8时，变循环发动机在单外涵模态下的风车起动时间为1.4s。风车起动过程中燃油流量的增长主要受燃烧稳定性所约束。通过对可调参数的优化，可使变循环发动机在风车起动过程中的关键性能参数最大程度的逼近其限制值，从而减少风车起动时间。     

Design and analysis of a novel hybrid cooling method of high-speed high-power permanent magnet assisted synchronous reluctance starter/generator in aviation applications

To improve the heat dissipation performance, this paper proposes a novel hybrid cooling method for high-speed high-power Permanent Magnet assisted Synchronous Reluctance Starter/Generator (PMaSynR S/G) in aerospace applications. The hybrid cooling structure with oil circulation in the housing, oil spray at winding ends and rotor end surface is firstly proposed for the PMaSynR S/G. Then the accurate loss calculation of the PMaSynR S/G is proposed, which includes air gap friction loss under oil spray cooling, copper loss, stator and rotor core loss, permanent magnet eddy current loss and bearing loss. The parameter sensitivity analysis of the hybrid cooling structure is proposed, while the equivalent thermal network model of the PMaSynR S/G is established considering the uneven spraying at the winding ends. Finally, the effectiveness of the proposed hybrid cooling method is demonstrated on a 40 kW/24000 r/min PMaSynR S/G experimental platform.     

燃气轮机快速并车过程冲击及响应特性试验研究

为研究燃机快速并车过程中的冲击及响应特性,搭建并车试验台架,采用试验方法对并车参数和轴系部位对轴系动态响应幅值的影响开展研究。经过试验发现：快速并车过程中SSS离合器(同步自动换挡离合器)啮合瞬间会产生扭矩冲击,轴系因此产生明显的扭矩响应,并且相同的并车参数下扭矩响应的幅值会在一定范围内波动；降低并入机的设定扭矩或延长加载时间均可明显降低扭矩冲击和响应幅值；扭矩冲击对轴系不同部位产生的响应也不同,越靠近SSS离合器的位置,扭矩响应越大,且经过减速齿轮后响应明显降低。结果表明：所搭建的试验台架能够反映燃机快速并车过程中的冲击及响应特性,可为燃燃联合动力装置并车策略和安全性设计提供参考。