航空发动机机匣数控加工关键技术研究

机匣作为航空发动机的关键部件,由于形状结构复杂,材料加工难度大,加工质量很难保证.通过分析机匣的结构特点和加工制造的技术难点,提出了一套多轴数控加工工艺的方法,有效解决了航空机匣加工质量与效率问题.该工艺方法对航空类薄壁件零件的数控加工也有一定借鉴作用和推广价值.     

钛合金径向超声振动铣削表面粗糙度研究

为提高钛合金零件加工质量,设计了径向超声振动辅助铣削试验装置,研究了切削速度、切削深度、进给速度和超声振动幅值对钛合金零件表面粗糙度的影响规律.试验结果表明,与普通铣削相比,径向超声振动铣削后工件上的刀痕更加平整、分布更加均匀,材料去除更彻底,有效减少了由于钛合金切屑粘刀造成的表面划痕和积屑瘤等现象.在不同的切削参数下,径向超声振动铣削均可以改善钛合金零件的表面粗糙度,这一点在低速切削时更为明显,而超声振动幅值过大或过小都会影响加工质量.对加工系统的切削力进行了分析,发现超声振动辅助铣削时系统的切削力明显减小,有助于提高加工系统的稳定性,从而能够获得较好的表面质量.     

航天用传热强化工质导热系数和粘度的实验研究

通过在航天器热控系统用的某型液体传热工质中添加铜纳米粒子，研制一种新型航天用传热冷却工质-纳米流体。分别运用瞬态热线法和NXE-1型粘度计测定了不同纳米粒子体积份额配比的纳米流体的导热系数和粘度，分析了纳米粒子体积份额、温度等因素对纳米流体导热系数和粘度的影响，实验结果表明，在液体中添加纳米粒子，显著增加了液体的导热系数和传热性能。     

风云一号气象卫星天线反射板表面粘贴铝箔的工艺

风云一号天线反射板采用碳纤维/铝蜂窝夹层结构表面粘贴铝箔的结构形式。由于铝箔、碳纤维的热膨胀系数相差悬殊 ,因此具有很大的工艺难度。进行了大量的工艺实验后 ,在工艺特点分析和工艺实验的基础上 ,采用了合理的工艺路线 ,确定用中温胶双面贴铝箔作为天线反射板的铝箔粘贴工艺 ,解决了碳纤维/铝峰窝夹层结构表面粘贴铝箔胶接层中不能有气泡存在的工艺难点 ,满足了卫星轨道条件下不鼓泡、不脱落的使用要求 ,并保证了天线反射板平面度、孔位精度高的要求     

A flow sheet for the conversion of lunar regolith using fluorine gas

This work reviews and expands upon the previous fluorination processes for in situ production of oxygen and silicon from lunar regolith. The process units were simulated and a flow sheet was developed to determine the product distribution and energy requirements. Our results show that 0.21 kg silicon and 0.32 kg oxygen can be produced per kg regolith processed with a total cooling duty of 17 MJ/kg regolith and electrical duty of 29 MJ/kg regolith. The payload mass required for the process is estimated as 16 kg/kg regolith processed per day.     

Improving the process forming limit considering forming defects in the transitional region in local loading forming of Ti-alloy rib-web components

The isothermal local loading forming technology provides a feasible way to form Ti-alloy large-scale rib-web components in aerospace and aviation fields.However,the local load ing process forming limit is restricted by forming defects in the transitional region.In this work,the feasibility of controlling forming defects and improving the process forming limit by adjusting die parameters is explored through finite element (FE) simulation.It is found that the common cavum and folding defects in the transitional region are significantly influenced by the fillet radii of left rib and middle rib,respectively.The cavum and folding defects can be effectively controlled by increas ing the fillet radii of left rib and middle rib,respectively.The process forming limits considering forming defects in the transitional region are determined by the stepwise searching method under various die parameters.Moreover,the relationship between the process forming limit and die parameters is developed through the response surface methodology (RSM).The developed RSM models suggest that increasing the fillet radii of left and middle ribs is effective to improve the pro cess forming limit during local loading forming of rib-web components.The results will provide technical basis for the design of die parameters and the reduction amount,which is of great impor tance to control forming defects and improve the process forming limit in local loading forming of Ti-alloy large-scale rib-web components.     

基于AOE网的过站航班保障进程优化

航班地面保障是机场运行的重要环节，为了提升航班地面保障效率，针对某机场航班地面保障流程构建AOE 网，通过该机场A-CDM 系统记录的航班节点数据求出该机场航班地面保障作业的“关键路径”。通过对关键路径上可压缩工序的分析，对该机场的地面保障作业流程进行优化。以我国西南地区某机场航班地面保障的实际数据为基础，剔除不可抗力造成的不正常数据，分别计算保障流程优化前后的航班过站时间。结果表明：在33 组航班数据中，该机场使用AOE 网络优化后的保障作业流程比优化前平均减少地面保障作业时长6.1 分钟/架次，说明通过合理地优化航班地面保障进程，可以有效提高机场的运行效率。     

过程能力指数计算中的标准差估计

计算过程能力指数时通常采用子样级差或样本标准差来估计总体标准差.实际生产中的一些过程由于刀具磨损等系统原因导致周期性变化,不总处于统计过程控制.通过建立此类长期稳定过程的数学模型,比较了不同标准差估计方法所计算的过程能力指数,分析了产生的原因,并进行了仿真研究.     

基于工艺设计过程的工作流模型

通过对工艺设计过程工作流模型的研究,将现阶段工艺规程设计的工作模式转化为计算机可处理的工作模式.介绍了建立装配大纲(AO)、制造大纲(FO)、电子审签系统的流程控制方法和运行状态,以及所开发基于工作流平台的工艺编制功能.     

Spacecraft Design-for-Demise implementation strategy & decision-making methodology for low earth orbit missions

Space missions designed to completely ablate upon an uncontrolled Earth atmosphere reentry are likely to be simpler and cheaper than those designed to execute controlled reentry. This is because mission risk (unavailability) stemming from controlled reentry subsystem failure(s) is essentially eliminated. NASA has not customarily implemented Design-for-Demise meticulously. NASA has rather approached Design-for-Demise in an ad hoc manner that fails to entrench Design-for-Demise as a mission design driver. Thus, enormous demisability challenges at later formulation stages of missions aspired to be demisable are evident due to these perpetuated oversights in entrenching Design-for-Demise practices. The investigators hence propose a strategy for a consistent integration of Design-for-Demise practices in all phases of a space mission lifecycle. Secondly, an all-inclusive risk-informed, decision-making methodology referred to as Analytic Deliberative Process is proposed. This criterion facilitates in making a choice between an uncontrolled reentry demisable or controlled reentry. The authors finally conceive and synthesize Objectives Hierarchy, Attributes, and Quantitative Performance Measures of the Analytical Deliberative Process for a Design-for-Demise risk-informed decision-making process.