聚醚砜改性Cf / BMI 复合材料的制备与性能

基于“离位”增韧技术,将“离位”增韧剂聚醚砜(PES)均匀地附载在碳纤维织物上,采用RTM 工 艺制备了Cf / BMI 复合材料(U3160/6421),通过低速冲击、DMA、SEM 和基本力学性能测试分析,研究了PES 对U3160/6421 复合材料性能的影响。结果表明,采用PES 附载的ES-Fabric 织物制备的复合材料具有良好的 增韧效果,其CAI 值提高了85%。由于PES 的加入,在复合材料层间出现了PES 和树脂BMI6421 的相反转结 构,改善了复合材料的损伤阻抗,提高了复合材料的损伤容限,并且“离位”层间增韧对复合材料的力学性能影 响不大。     

苯并噁嗪杂化树脂及其复合材料的制备与性能

为提高苯并噁嗪(BZ)的热稳定性,通过BZ 与聚硅氮烷制备了一种苯并噁嗪杂化树脂(BZ-H),
并采用模压工艺制备了玻璃布/ BZ-H 复合材料。制备的BZ-H 树脂在70 ~170℃有较低的黏度和聚合温度、
较少的放热量及良好的固化工艺性。其固化物的Tg 为354. 7℃。在N2 气氛下,T5
d 为460℃,900℃ 的残重
(W900℃ )为75. 68%。在空气气氛下, T5
d 为466℃,W900℃ 为16. 39%。玻璃布/ BZ-H 复合材料在室温下的弯曲
强度、模量和层间剪切强度分别为433 MPa、22 GPa 和24 MPa,在350℃下的保留率分别为40%、68%和54%。
SEM 微观形貌观察表明,BZ-H 树脂与纤维间具有良好的粘接作用,该特征赋予了复合材料优良的力学性能。     

HGB 含量对SiO2 / PF 复合材料性能的影响

采用模压成型复合材料层压板工艺,制备了HGB 质量分数分别为0、3%、5%、10%的SiO2 / PF 复 合材料,研究了HGB 含量对其密度、热物理、烧蚀及力学性能的影响规律。结果表明,HGB 加入可降低SiO2 / PF 密度,提高耐热、耐烧蚀及其力学性能。当HGB 含量为5wt% 时,体系密度为1. 634 g/ cm3;23℃ 时cp 从 1． 062 提高到1. 137 J/ ( g·K),950℃ 时,质量保留率为82. 08%;线烧蚀率和质量烧蚀率分别为91 μm/ s 和 66． 9 μg/ s,降低了35. 9% 和20. 1%;拉伸、弯曲和剪切强度分别提高了12. 86%、21. 50%和7. 80%。     

Analysis of oil shedding and ligaments formation on bearing rotary elements

For designing efficient lubrication system of an aeroengine bearing chamber, sufficient knowledge on oil/air two-phase flow characteristics is required. When analyzing bearing chamber two-phase flow, the essential prerequisite is quantifying the oil ligaments, which are detached from bearing rotary elements and shed into the bearing chamber. Related investigations are mainly targeted at liquid shedding on the rotating disk as opposed to the bearing rotary elements. Moreover, the research based on bearing rotary elements is conducted by experiment. Due to the limited operating conditions, experimental studies cannot guide engineering applications. To overcome these limitations, a theoretical model is established in this paper, for revealing the mechanism of oil shedding from bearing rotary elements and quantifying the shedding ligaments. The theoretical model is validated against experimental results from classical studies. In addition, the correlation for shedding ligaments number based on aeroengine bearing structural and operational parameters is obtained via theoretical analysis. The analytical results demonstrate that oil shedding and ligaments formation appear at the edge of bearing inner race outer-periphery. The number of shedding ligaments increases with the rise of shaft rotational speed while decreases with the growth of oil viscosity.     

Analysis of grinding mechanics and improved grinding force model based on randomized grain geometric characteristics

Too high grinding force will lead to a large increase in specific grinding energy, resulting in high temperature in grinding zone, especially for the aerospace difficult cutting metal materials,seriously affecting the surface quality and accuracy. At present, the theoretical models of grinding force are mostly based on the assumption of uniform or simplified morphological characteristics of grains, which is inconsistent with the actual grains. Especially for non-engineering grinding wheel,most g...     

PBT固体推进剂低温力学性能研究

为考察PBT固体推进剂低温力学性能，采用单轴拉伸实验方法研究了固化参数、交联参数、固化时间三种因素对PBT固体推进剂-40℃下力学性能的影响。玻璃化温度测试结果表明，全部样品玻璃化温度处于-51.3～-53.6℃，推进剂在-40℃下处于高弹态；单轴拉伸测试结果表明：PBT固体推进剂在低温状态下硬度、抗拉强度与固化参数、交联参数、固化时间呈正相关，伸长率与固化参数、交联参数、固化时间呈负相关。低温力学性能受固化参数、交联参数影响显著性低于常温力学性能；低温下固化参数在1.00～1.05内与伸长率呈现一定线性关系。     

Ti/CFRP超混杂层板的研究与应用展望

Ti/CFRP超混杂层板具有高比强度、高损伤容限及优异的疲劳性能,是航空航天领域的重要选材对象之一。界面性能决定了层板综合力学性能的好坏,是Ti/CFRP层板目前的研究热点。首先综述了钛和钛合金不同表面处理工艺;然后介绍了Ti/CFRP层板力学性能试验及理论预报的研究现状;最后通过分析Ti/CFRP层板航空航天领域的现有应用情况,展望了Ti/CFRP层板未来潜在的应用方向。     

结构参数对石英纤维针刺毡防隔热和力学性能的影响

为开发具有良好防隔热和力学性能的高性能石英纤维毡,基于传热数学方程,预测了石英纤维毡的厚度对其隔热性能的影响规律;为提高纤维毡的力学性能,探究了在纤维毡中添加不同层数的石英纤维布对其力学性能的影响规律;此外还探讨了针刺密度对石英纤维毡隔热性能和力学性能的影响。结果表明：石英纤维毡传热模型与实验吻合度可达94.8%;石英纤维毡厚度提升2 mm,其隔热性能提高20 ℃左右;添加石英纤维布可以显著提高纤维毡断裂强力和撕破强力;针刺密度可以提升纤维毡力学性能,但针刺密度过大会破坏纤维毡结构,使其力学性能下降。     

Multi–physical-field characteristics modeling and structure optimization for kW-level ultra-high-speed PM motors with integrated support system

In the aerospace industry, the low-mass ultra-high-speed flywheel system play a critical role. In this paper, a kW-level Ultra-High Speed Permanent Magnet Synchronous Motor (UHSPMSM) as the core component of flywheel system is proposed and analyzed with consideration of multiple physical fields, including electromagnetic characteristics, mechanical strength and rotor dynamics. The integrated support structure is put forward to improve rotation accuracy and operation stability of the UHSPMSM. Further, influence of the integrated support structure on critical speed is explored, and the key parameters such as support position and support stiffness are designed. Moreover, the rotor strength is analyzed by analytical model developed of rotor stress that can deal with multiple boundary types. Material and thickness of the sleeve are optimized, and range of interference value is accurately limited based on four extreme operating conditions. The 3-D Finite Element Model (FEM) is used to validate the strength characteristics and stress distribution of rotor. A 1.5 kW-150000 r/min UHSPMSM with integrated support system is manufactured and tested. The feasibility of UHSPMSM proposed and the accuracy of analysis method are verified through electromagnetic, temperature rise and vibration characteristics test. The machine prototype realizes the load operation at rated speed and the multi-physical-field characteristics achieve the design specification.     

5B70合金大尺寸锻环成形工艺及组织性能

针对大尺寸5B70锻环性能提高需求，通过对5B70均匀化铸锭进行不同温度和应变速率下的热压缩模拟，获得应力应变数据并拟合了该合金的热加工图，以指导大尺寸锻环成形。从热加工图中得到该合金合适的热变形温度为400~450 ℃，变形速率为0.1/s左右最为合适。根据该加工图，采用相同条件的环锻工艺，制备了5B70铝镁钪合金试验件和尺寸为Ф2 900 mm×Ф2 600 mm×700 mm成品环件，并讨论了热变形工艺对成形件组织和性能的影响。结果表明，铝镁钪合金在该热变形条件下进行塑性变形，没有出现加工失稳等变形缺陷，可获得力学性能和塑性综合表现良好的铝镁钪合金成形件。