自动钻铆技术在波音737尾段项目中的应用

通过自动钻铆技术在波音737尾段中的应用,介绍了自动钻铆技术的特点及工艺.     

Modelling ignition probability with pairwise mixing-reaction model for flame particle tracking

Reduced order models for ignition analysis can offer insights into ignition processes and facilitate the combustor optimization. In this study, a Pairwise Mixing-Reaction (PMR) model is formulated to model the interaction between the flame particle and the surrounding cell mixture during Lagrangian flame particle tracking. Specifically, the model accounts for the two-way coupling of mass and energy between the flame particle and the surrounding shell layer by modelling the corresponding turbulent mixing, chemical reaction and evaporation process if present. The state of a flame particle, e.g., burnt, hot gas or extinguished, is determined based on particle temperature. This model can properly describe the ignition process with a spark kernel being initiated in a nonflammable region, which is of practical importance in certain turbine engines and has not been rigorously accounted for by the existing models based on the estimation of local Karlovitz number. The model is integrated into an ignition probability analysis platform and is demonstrated for a methane/air bluff-body flame with the flow and fuel/air mixing characteristics being extracted from a non-reacting simulation. The results show that for the spark location being at the extreme fuel-lean outer shear layer of the recirculation zone, PMR can yield ignition events with a significant number of active flame particles. The mechanisms for the survival of the initial flame particles and the entrainment of the survived flame particles into the recirculation zone are analyzed. The results also show that the ignition probability map from PMR agrees well with the experimental observation: a high ignition probability in the shear layer of the recirculation zone near the mean stoichiometric surface, and low ignition probabilities inside the recirculation zone and the top stagnation region of the recirculation zone. The parametric study shows that the predicted shape of the ignition progress factor and ignition probability is in general insensitive to the model parameters and the model is adequate for quantifying the regions with high ignition probabilities.     

Sliding mode control design for oblique wing aircraft in wing skewing process

When the wing of Oblique Wing Aircraft (OWA) is skewed, the center of gravity, inertia and aerodynamic characteristics of the aircraft all significantly change, causing an undesirable flight dynamic response, affecting the flying qualities, and even endangering the flight safety. In this study, the dynamic response of an OWA in the wing skewing process is simulated, showing that the three-axis movements of the OWA are highly coupled and present nonlinear characteristics during the wing skewing. As the roll control efficiency of the aileron decreases due to the shortened control arm in an oblique configuration, the all-moving horizontal tail is used for additional roll and the control allocation is performed based on minimum control energy. Given the properties of pitch-roll-yaw coupling and control input and state coupling, and the difficulty of establishing an accurate aerodynamic model in the wing skewing process due to unsteady aerodynamic force, a multi-loop sliding mode controller is formulated by the time-scale separation method. The closed-loop simulation results show that the asymmetric aerodynamics can be balanced and that the velocity and altitude of the aircraft maintain stable, which means that a smooth transition is obtained during the OWA’s wing skewing.     

One-dimensional numerical investigation on multi-cylinder gasoline engine fueled by micro-emulsions,CNG, and hydrogen in dual fuel mode

This research work is the novel state-of-the-art technology performed on multi-cylinder SI engine fueled compressed natural gas, emulsified fuel, and hydrogen as dual fuel. This work predicts the overall features of performance, combustion, and exhaust emissions of individual fuels based on AVL Boost simulation technology. Three types of alternative fuels have been compared and analyzed. The results show that hydrogen produces 20% more brake power than CNG and 25% more power than micro-emulsion fuel at 1500 r/min, which further increases the brake power of hydrogen, CNG, and micro-emulsions in the range of 25%, 20%, and 15% at higher engine speeds of 2500–4000 r/min, respectively. In addition, the brake-specific fuel consumption is the lowest for 100% hydrogen, followed by CNG 100% and then micro-emulsions at 1500 r/min. At 2500–5000 r/min, there is a significant drop in brake-specific fuel consumption due to a lean mixture at higher engine speeds. The CO, HC, and NO_x emissions significantly improve for hydrogen, CNG, and micro-emulsion fuel. Hydrogen fuel shows zero CO and HC emissions and is the main objective of this research to produce 0% carbon-based emissions with a slight increase in NO_x emissions, and CNG shows 30% lower CO emissions than micro-emulsions and 21.5% less hydrocarbon emissions than micro-emulsion fuel at stoichiometric air/fuel ratio.     

三维五向编织复合材料的冲击压缩特性及破坏机制

利用分离式霍普金森压杆(split Hopkinson pressure bar,SHPB)实验系统和高速摄像技术对三维五向碳/环氧编织复合材料的动态压缩特性进行研究。通过对编织角为22.3°的试样分别进行沿纵向和横向方向的冲击压缩实验,得到材料在200~1200 s^-1应变率范围内的应力应变曲线,并结合高速摄像记录的动态压缩过程,对不同应变率下材料在高速变形下的渐进破坏规律进行分析。同时,综合试样的宏观破坏特征和微观断口形貌特征,进一步分析材料的破坏模式及破坏机理。结果表明:随着应变率的增加,材料在纵向和横向均具有一定的应变率强化效应,在横向方向的应变率强化效应更为显著;不同加载方向下材料的渐进破坏过程、应力应变曲线特征以及破坏方式均具有明显差异,且随着应变率的增加而发生改变。     

二氧化碳（CO2）气硬树脂砂用促硬剂的研究

本文介绍了一种对碱性甲阶酚醛树脂有促硬作用的盐,在树脂中加入强碱和该促硬剂后,形成了稳定液态粘结剂,吹ＣＯ２气体硬化后可得到较高的即时抗压强度和２４小时抗压终强度。     

变幅加载下疲劳可靠性分析

分别对疲劳载荷、寿命与强度的随机性进行了分类。基于二维概率Miner准则,建立了在变幅载荷谱或随机时间历程载荷谱给定的条件下,对结构构件进行疲劳可靠性分析的新方法,并由此推导出统计Miner准则中α的分布。最后,分别给出了实验数据验证结果和工程应用实例,显示出该方法具有简便性和实用性。      

LY12CZ 薄板拉伸过程中宏、细观损伤变量间的相关性分析

分别从宏观与细观的角度定义了D（E）、D（A）和D（Ra）3个损伤变量,对LY12CZ铝合金薄板同一损伤过程的D-ε曲线进行了分析与对比。结果表明：其D-ε曲线多呈幂函数变化;宏、细观损伤变量之间线性相关性良好,且表征损伤变量D（A）和D（Ra）较整征损伤变量D（E）的变化稍有滞后。     

S-08钢真空熔模精密铸造工艺研究

通过工艺试验和系统分析,研究出一套用真空感应铸造炉生产S-08钢铸件的工艺方法,解决S—08钢真空熔模精密铸造过程中的关键工艺技术问题,使S-08钢铸造的液氧／煤油发动机低压壳体、氧主阀下壳体等关键铸件满足高压、高冲击的负荷指标。     

固化工艺对高模量碳纤维/环氧648复合材料性能影响的分析

高模量碳纤维 /环氧 6 48复合材料是目前应用于卫星结构的主要材料之一。文章对高模量碳纤维 /环氧 6 48复合材料的固化工艺进行了分析 ,最终选定合理的固化工艺