国产中温固化热破胶膜性能

考察了一种适用于卫星太阳翼基板的国产中温固化胶膜的胶接性能和热破工艺性,并分别采用国产和进口胶膜,利用胶膜热破施胶方法制备了碳纤维网格面板/铝蜂窝芯夹层结构,对其弯曲性能进行评价。结果表明,国产胶膜的室温拉伸剪切强度（铝基材）为34.9 MPa,150 ℃时拉伸剪切强度降为10.2 MPa,-150 ℃时拉伸剪切强度降为30.4 MPa。碳纤维复合材料作为胶接基材时,室温拉伸剪切强度为17.5 MPa,破坏模式为基材分层破坏和胶黏剂内聚破坏的混合破坏模式。国产胶膜具有良好的热破工艺特性,在合适的工艺条件下,破孔率优于99.9%,90°板-芯剥离强度为15.4 N/cm;采用国产胶膜制备的蜂窝夹层结构的弯曲性能与采用进口Redux312UL的接近,弯曲刚度为1.94×10⁸ N·mm²,弯曲强度为35.7 MPa。     

蜂窝材料加工工艺研究进展

蜂窝材料是一种应用广泛的先进结构材料,已成为航天航空领域内的重要研究对象.本文简要介绍了蜂窝材料的结构和性能特点及其应用,并详细阐述了蜂窝材料加工工艺研究进展.对比分析了蜂窝材料的不同固持方法、加工方式,并从加工刀具的选择和加工工艺参数的选定两方面分析了蜂窝材料的数控加工工艺.最后,对于蜂窝材料加工工艺进行总结,并展望了蜂窝材料加工工艺的研究方向.     

大型飞机壁板组件先进装配技术

随着技术引进与柔性工艺装备的研发,壁板组件装配已经初步应用自动钻铆系统.但是制造企业仍然采用传统的刚性工装工艺流程设计和单独的自动钻铆工艺设计,并没有研发、设计面向自动钻铆机的柔性工装,从而未能充分利用自动钻铆系统.针对壁板组件装配现状,采用预装配与全自动钻铆机相结合的工艺流程方案,基于PDM的一体化工艺设计方案,实现三维MBD技术的工艺设计集成管理.开展了壁板组件装配先进自动钻铆技术及钻铆过程的应用研究,初步研究了自动钻铆机与柔性工装集成并铆接装配壁板组件技术,并阐述了壁板组件快速装配过程中仿真技术的应用,为大型飞机壁板组件快速精确装配提供参考.     

航天器蜂窝夹层结构复合材料热变形分析

蜂窝夹层结构复合材料在航空、航天结构中已得到了广泛的应用。文章从热变形分析角度出发，对蜂窝夹层结构复合材料的热变形分析问题提出了几点看法。     

Planetary protection on international waters: An onboard protocol for capsule retrieval and biosafety control in sample return mission

Planetary protection has been recognized as one of the most important issues in sample return missions that may host certain living forms and biotic signatures in a returned sample. This paper proposes an initiative of sample capsule retrieval and onboard biosafety protocol in international waters for future biological and organic constituent missions to bring samples from possible habitable bodies in the solar system. We suggest the advantages of international waters being outside of national jurisdiction and active regions of human and traffic affairs on the condition that we accept the Outer Space Treaty. The scheme of onboard biological quarantine definitely reduces the potential risk of back-contamination of extraterrestrial materials to the Earth.     

Development of in-situ Space Debris Detector

Due to high relative velocities, collisions of spacecraft in orbit with Space Debris (SD) or Micrometeoroids (MM) can lead to payload degradation, anomalies as well as failures in spacecraft operation, or even loss of mission. Flux models and impact risk assessment tools, such as MASTER (Meteoroid and Space Debris Terrestrial Environment Reference) or ORDEM (Orbital Debris Engineering Model), and ESABASE2 or BUMPER II are used to analyse mission risk associated with these hazards. Validation of flux models is based on measured data. Currently, as most of the SD and MM objects are too small (millimeter down to micron sized) for ground-based observations (e.g. radar, optical), the only available data for model validation is based upon retrieved hardware investigations e.g. Long Duration Exposure Facility (LDEF), Hubble Space Telescope (HST), European Retrievable Carrier (EURECA). Since existing data sets are insufficient, further in-situ experimental investigation of the SD and MM populations are required. This paper provides an overview and assessment of existing and planned SD and MM impact detectors. The detection area of the described detectors is too small to adequately provide the missing data sets. Therefore an innovative detection concept is proposed that utilises existing spacecraft components for detection purposes. In general, solar panels of a spacecraft provide a large area that can be utilised for in-situ impact detection. By using this method on several spacecraft in different orbits the detection area can be increased significantly and allow the detection of SD and MM objects with diameters as low as 100 μm. The design of the detector is based on damage equations from HST and EURECA solar panels. An extensive investigation of those panels was performed by ESA and is summarized within this paper. Furthermore, an estimate of the expected sensitivity of the patented detector concept as well as examples for its implementation into large and small spacecraft are presented.     

NOMEX蜂窝夹层结构方向舵的制造

根据某飞机方向舵的结构特点，在成形模具结构形式、工艺方法、预固化参数等方面进行了较成功的探索，采用合适的二次胶接共固化成形工艺，研制出了符合要求的全高度ＮＯＭＥＸ蜂窝夹层结构方向舵，并通过了静力试验和各种条件下的飞行考核。     

蜂窝复合板的热试验及分析计算

论述了某种蜂窝复合板表面气动加热热流的模拟试验方法以及由试验结果确定温度分布和有效导热系数的分析计算方法。由于要求的气动加热热流随时间历程的变化十分剧烈（低热流为零，高热流超过１５个大阳常数），再加上蜂窝复合板的复杂结构，模拟试验与导热系数的计算有一定的难度，文章阐述了一种具有较高模拟精度的热流模拟方法与确定导热系数的分析处理方法。     

聚酰亚胺复合材料研究进展

综述了国内外聚酰亚胺树脂基复合材料的研究现状和在航空航天等领域的应用现状,简要介绍了国内在改进聚酰亚胺基复合材料流变性能、提高耐热性和力学性能以及聚酰亚胺蜂窝夹层结构和石英增强聚酰亚胺复合材料等方面所取得的研究进展,并展望了该技术的发展方向和研究重点.     

真空绝热板的研究进展

综述了真空绝热板(VIP)的超高效绝热性能,介绍了VIP的选材和研究现状,提出了存在问题及对VIP的应用进行了展望.