不同阳极氧化工艺对铝制件疲劳强度的影响

研究了硫酸阳极氧化和铬酸阳极氧化工艺对LY12CZ板材、LC9CS棒材在中值寿命区疲劳强度的影响。结果表明，两种阳极氧化工艺对铝制件的疲劳强度都有影响，但硫酸阳极氧化对铝制件疲劳强度的影响比铬酸阳极氧化要大。     

飞机结构细节疲劳寿命的应力场强法探析

研究应力场强法在飞机结构抗疲劳设计中的应用;论述飞机结构的典型细节模型;提出了对应于细节模型的应力场强法的疲劳寿命分析方法和相应的疲劳模拟试验件的设计方法.据此对一个飞机结构危险部位作了疲劳寿命分析和试验验证.分析和试验结果表明:提出的方法是合理的.     

干涉量对复合材料层合板疲劳寿命的影响

试验研究了干涉配合连接和间隙配合连接的复合材料板疲劳寿命的差异.验证了采用干涉配合连接的复合材料板的疲劳寿命远高于采用间隙配合连接的复合材料板的疲劳寿命,得出了不同的干涉量对复合材料板疲劳寿命的影响等,并得出其最佳干涉量为0.82%～0.98%.     

Individual aircraft life monitoring: An engineering approach for fatigue damage evaluation

Individual aircraft life monitoring is required to ensure safety and economy of aircraft structure, and fatigue damage evaluation based on collected operational data of aircraft is an integral part of it. To improve the accuracy and facilitate the application, this paper proposes an engineering approach to evaluate fatigue damage and predict fatigue life for critical structures in fatigue monitoring. In this approach, traditional nominal stress method is applied to back calculate the S-N curve parameters of the realistic structure details based on full-scale fatigue test data. Then the S-N curve and Miner’s rule are adopted in damage estimation and fatigue life analysis for critical locations under individual load spectra. The relationship between relative small crack length and fatigue life can also be predicted with this approach. Specimens of 7B04-T74 aluminum alloy and TA15M titanium alloy are fatigue tested under two types of load spectra, and there is a good agreement between the experimental results and analysis results. Furthermore, the issue concerning scatter factor in individual aircraft damage estimation is also discussed.     

零件疲劳平均失效率计算方法研究

失效率、平均失效率、平均剩余寿命决定了结构的寿命分布和可靠度,在机械产品的可靠性研究中具有非常重要的作用。基于可靠性度量的基本指标,推导寿命分布为两参数威布尔分布时疲劳可靠性系数与可靠度的关系,提出基于疲劳可靠性系数计算结构失效率和平均失效率的方法,并给出相应的计算过程,形成不同寿命度量指标下较为简便的计算方法。利用已有的整体搭接壁板结构疲劳寿命试验数据,采用本文所提方法与传统积分方法对整体搭接壁板结构进行疲劳平均失效率计算和误差分析。结果表明：所推导的计算公式形式简单,便于计算,且具有高度准确性,对机械结构的FMECA 以及维修决策的制定具有指导意义。     

基于光纤光栅变形光谱的疲劳裂纹扩展监测方法

为研究金属疲劳裂纹扩展的在线监测技术,基于改进传输矩阵的光谱模拟方法,建立反映光纤布拉格光栅（FBG）光谱变形机理的裂纹扩展在线监测方法。研制了疲劳裂纹扩展在线监测系统平台,提出基于平移不变量小波法的试验光谱去噪方法,解决试验光谱信号中非连续与快速变化点难以平滑的问题;提出仅与裂纹扩展状态相关的FBG光谱面积参数,克服了光谱中心波长、光谱带宽等传统特征参数仅适用于恒定外载与恒定温度或对裂纹不敏感的局限性,给出基于光谱面积曲线拐点的裂纹扩展状态判定依据。     

孔壁冷挤压工艺对LC9板材疲劳寿命的影响

介绍了对LC9板材孔壁采用冷挤压工艺前后的疲劳寿命对比试验情况；论述了孔壁冷挤压强化对疲劳寿命的影响。     

Surface integrity and fatigue behavior when turning γ-TiAl alloy with optimized PVD-coated carbide inserts

This paper presents a comprehensive investigation on the effects of tool and turning parameters on surface integrity and fatigue behavior in turning c-Ti Al alloy. The wear of inserts surface, cutting forces, and surface roughness were studied to optimize PVD-coated carbide inserts.Surface topography, residual stresses, microhardness, and microstructure were analyzed to characterize the surfaces layer under different turning parameters. Surface integrity and fatigue life tests of c-Ti Al alloy were conducted under turning and turning-polishing processes. The results show that compared to CNMG120412-MF4, CNMG120408-SM is more suitable because it obtained low cutting force, surface roughness, and tool wear. With increasing the cutting speed and depth, the depths of the compressive residual stress layer, hardening layer, and plastic deformation layer increased. For turning and turning-polishing specimens, the compressive residual stress was relaxed by less than 20%–30% after 10~7 cycles. The fatigue life of a turning-polishing specimen with R_a= 0.15 mm has increased 3 times from that of a turning specimen with R_a= 0.43 mm.     

民用飞机复合材料主结构适航符合性研究

介绍了民用飞机复合材料主结构适航取证方法。该取证方法是基于试样和组合件试验支持的分析方法,符合FAA和EASA发布的指导条例。根据FAA新近发布的资讯通报AC20—107B,给出了复合材料主结构静强度、疲劳和损伤容限符合性方法需遵循的原则。最后给出了全尺寸复合材料部件静强度、疲劳和损伤容限试验流程。研究的复合材料主结构取证方法符合适航当局颁布的适航规章和咨询通报要求。     

不同损伤尺寸铝合金结构疲劳寿命分散性研究

飞机损伤结构疲劳寿命分散系数是分析损伤结构疲劳寿命分散程度的重要参数。针对飞机常用铝合金材料，开展预置损伤试验件疲劳测试。采用相关系数比较法，判断损伤结构剩余疲劳寿命分布类型；通过断口观察和数据统计处理，分析损伤与疲劳寿命关系及含损伤结构剩余疲劳寿命分散性规律。结果表明：含损伤结构剩余疲劳寿命更加符合威布尔分布；含预置损伤结构较未预置损伤结构疲劳寿命下降明显，随预置损伤尺寸增加，结构剩余疲劳寿命逐步降低，剩余疲劳寿命分散性增大，不同初始损伤结构疲劳寿命分散性差异较大。本文研究为建立飞机不同损伤尺寸铝合金结构疲劳寿命分散系数模型提供参考依据。