Effect of tube-electrode inner diameter on electrochemical discharge machining of nickel-based superalloy

Nickel-based superalloys are widely employed in modern aircraft engines because of their excellent material characteristics, particularly in the fabrication of film cooling holes. How-ever, the high machining requirement of a large number of film cooling holes can be extremely chal-lenging. The hybrid machining technique of tube electrode high-speed electrochemical discharge drilling (TEHECDD) has been considered as a promising method for the production of film cooling holes. Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machin-ing process and hydroxide and bubbles generated in the electrochemical machining process. These by-products significantly affect the machining efficiency and surface quality of the machined prod-ucts. In this study, tube electrodes in different inner diameters are designed and fabricated, and the effects of inner diameter on the machining efficiency and surface quality of TEHECDD are inves-tigated. The results show that larger inner diameters could effectively improve the flushing condi-tion and facilitate the removal of machining by-products. Therefore, higher material removal efficiency, surface quality, and electrode wear rate could be achieved by increasing the inner diam-eter of the tube electrode.     

低频电连接器检测方法研究CSCD

本文主要阐述了低频电连接器外观检测和电性能测试中的接触电阻、绝缘电阻和介质耐电压的检测方法及其注意事项,提出为满足武器系统对低频电连接器耐恶劣环境、高可靠的特殊需求,有效保证武器型号系统中电连接器的质量,必须规范低频电连接器外观及电性能指标检测标准。本文可为从事低频电连接器检测工作的人员提供参考。     

基于负载变化的超声振子电学性能试验研究

针对超声波加工中振幅衰减和振幅不稳定现象,通过超声振子的静态加载试验,分析了轴向与径向加工负载力对超声振子电学特性的影响规律,以及超声振子电学参数的变化对超声振幅的影响机制。结果表明,超声振子的电学参数在径向负载力与轴向负载力的影响下有相似的变化趋势,即超声振子谐振频率与动态电阻随着负载力的增加而单向增大,动态电感与动态电容有相反的变化趋势,二者的综合效果使谐振频率随着负载力的增加而增大,静态电容在一定范围内波动,当超声振子所受的负载力增大到一定值时,超声振子的低频谐振点会消失。依据理论分析与试验研究结果,提出了改善振幅衰减和振幅不稳定现象的措施。     

各级差异化多级刷式密封级间压降均衡性数值与实验研究

分析多级刷式密封级间压降分配特性理论,提出新型各级差异化多级刷式密封结构,基于流固耦合方法建立新型多级刷式密封三维实体计算模型,设计搭建新型多级刷式密封泄漏流动特性实验装置,数值与实验研究在不同工况条件下,结构参数对新型结构多级刷式密封级间压降均衡性和泄漏特性的影响规律。研究结果表明：传统结构多级刷式密封各级级间压降占比均衡性标准差为8.41,新型结构各级级间压降占比均衡性标准差最大为4.69,最小为2.07。相较传统各级相同结构,增大下游级有效流通面积的新型各级差异化多级刷式密封可有效改善级间压降的不均衡性。提高后挡板保护高度使得新型结构各级级间压降占比均衡性标准差最小,各级级间压降占比较接近,可明显改善新型结构多级刷式密封级间压降均衡性。减少刷丝束厚度和增大刷丝束与转子面间隙使新型结构多级刷式密封的泄漏量增大明显。     

电容层析成像系统传感器敏感特性分析及比较

电容层析成像传感器的敏感场受多相流介质分布的影响，软场特性给图像重建带来很大困难，为了提高重建图像质量，对敏感场分布进行分析是非常必要的。现以8电极油水两相流电容层析成像系统为研究对象，采用有限元仿真的方法，通过用三角形和四边形两种不同剖分形式对电容敏感场的分析和比较、计算机仿真及实验分析，结果表明利用不等间距的剖分形式可以得到较好的仿真结果，具有较高的精度。     

环刷刷丝接触压力检测系统设计

环刷是导电滑环的重要组成部件,其接触压力是滑环使刷丝变形后产生的刷丝对滑环的作用力。环刷刷丝接触压力值微小,影响因素较多,但环刷刷丝接触压力的大小将直接关系着导电滑环的技术性能和使用寿命。本文针对环刷的特点详细研究了环刷刷丝接触压力的测量方法和技术,并设计了一套环刷刷丝接触压力检测系统,实现了对环刷刷丝接触压力的自动精密测量。     

钼钛锆高温合金的电火花加工工艺研究

针对钼钛锆这一耐高温材料在航天动力系统中的特殊加工需求,开展了电火花加工钼钛锆合金的工艺特性研究.采用DOE的方法,设计了25-1析因试验对放电参数进行筛选,得到对加工效果有显著影响的3个参数;在此基础上设计了响应曲面试验,探讨了包括脉宽、占空比和峰值电流等放电参数对材料去除率和电极相对损耗率的影响,并且拟合得到了材料去除率和相对电极损耗率的推荐公式和响应曲面图.通过分析试验结果表明:(1)材料去除率受峰值电流变化的影响最明显,并且脉宽与占空比呈现一定的交互关系;(2)电极相对损耗率受峰值电流变化影响不明显,受脉宽和占空比变化影响大,而且两者呈现一定的交互关系.     

High-efficiency aircraft antiskid brake control algorithm via runway condition identification based on an on-off valve array

The aircraft antiskid braking system is an important hydraulic system for preventing tire bursts and ensuring safe take-off and landing. The brake system adjusts the force applied on the brake discs by controlling the brake pressure. Traditional aircraft antiskid braking systems achieve antiskid performance by controlling the braking pressure with an electrohydraulic servo valve. Because the pilot stage of an electrohydraulic servo valve is easily blocked by carbonized hydraulic oil, the servo valve would become a dangerous weak point for aircraft safety. This paper proposes a new approach that uses an on-off valve array to replace the servo valve for pressure control. Based on this new pressure control component, an efficient antiskid control algorithm that can utilize this discontinuous feature is proposed. Furthermore, the algorithm has the ability to identify the runway circumstances. To overcome the discontinuity in the process of using an on-off valve array, the Filippov framework is introduced. The conditions of convergence of the system are also discussed. The results of the digital simulations and the hardware-in-the-loop (HIL) braking experiments are used to verify the efficiency and stability of the proposed control algorithm. The method also proves that the on-off valve array can replace the servo valve perfectly as a new type of antiskid braking pressure control component.     

基于凌阳16位单片机SPCE061A悬挂运动控制系统

以凌阳16位单片机SPCE061A为控制核心，通过所需运动轨迹曲线的参数方程建立运动控制模型，按照算法对两组驱动步进电机进行控制，实现了悬挂画笔在给定的范围内的定点运动、任意曲线运动以及圆心可任意设定的圆周运动等功能，不仅完成了要求发挥的部分功能，同时还增加了语音播放功能。     

虚拟仪器在高校电工实验室中的应用

针对传统电工实验室存在的问题，在分析虚拟仪器的优点基础上，提出了将虚拟信号发生器及频谱分析仪引入实验教学的意义，论述了虚拟仪器在高校电工实验室的可行性和有效性。