航天器运输包装箱仿真验证平台技术研究

针对数量有限的物理跑车试验无法满足减振与保温性能测试需求的问题，提出一套航天器运输包装箱动力学与热学仿真验证方法，包括：建立适用于包装箱系统的刚柔耦合多体动力学系统，通过结合线路条件测试生成的动力学系统外部激励，实现减振性能虚拟跑车测试；建立基于计算流体力学的包装箱热学模型，通过模拟自然对流和空调控制，实现包装箱保温性能虚拟跑车测试；基于C/S架构和导航式流程设计思想，建立航天器运输包装箱仿真验证平台，通过实际案例证明该平台仿真结果与实际跑车测试数据具有较高的一致性。     

详细化学反应机理对预混丙烷钝体熄火模拟影响

航空发动机熄火预测是重要关键问题之一，湍流和化学反应的非线性相互作用使预测非常困难。本文采用大涡模拟（LES）对湍流进行高精度模拟，采用概率密度函数输运方程湍流燃烧模型（TPDF）耦合JL4、Z66和H73三种化学反应机理，对预混丙烷钝体熄火现象和规律进行研究。JL4的反应机理最简单，反应释热快，局部放热高，火焰宽度大，火焰两侧温度梯度大，燃烧更加趋于稳定，无法模拟出熄火状态。H73机理绝热火焰温度低，火焰温度低，回流区中部OH含量高；在近熄火状态，大量CO被氧化，释放热量过高导致无法模拟出熄火现象。Z66机理可以模拟出火焰正常状态，在低当量比下也可以模拟出熄火状态。本文算例中，局部Da数大于1的区域超过35%则会发生熄火。     

Semi-supervised gear fault diagnosis using raw vibration signal based on deep learning

In aerospace industry, gears are the most common parts of a mechanical transmission system. Gear pitting faults could cause the transmission system to crash and give rise to safety disaster. It is always a challenging problem to diagnose the gear pitting condition directly through the raw signal of vibration. In this paper, a novel method named augmented deep sparse autoencoder (ADSAE) is proposed. The method can be used to diagnose the gear pitting fault with relatively few raw vibration signal data. This method is mainly based on the theory of pitting fault diagnosis and creatively combines with both data augmentation ideology and the deep sparse autoencoder algorithm for the fault diagnosis of gear wear. The effectiveness of the proposed method is validated by experiments of six types of gear pitting conditions. The results show that the ADSAE method can effectively increase the network generalization ability and robustness with very high accuracy. This method can effectively diagnose different gear pitting conditions and show the obvious trend according to the severity of gear wear faults. The results obtained by the ADSAE method proposed in this paper are compared with those obtained by other common deep learning methods. This paper provides an important insight into the field of gear fault diagnosis based on deep learning and has a potential practical application value.     

Effect of bristle pack position on the rotordynamic characteristics of brush-labyrinth seals at various operating conditions

Over the last few decades, the research on the effect of bristle pack position on the rotordynamic characteristics of the brush-labyrinth seals is not sufficient. To this end, two kinds of brush-labyrinth seals for the bristle pack element installed upstream of the labyrinth teeth named BSU and installed downstream of the labyrinth teeth called BSD were used to investigate the effect of bristle pack position on the rotordynamic characteristics of the brush-labyrinth seals. Using the numerical model combining the porous medium model and the whirling rotor method, the rotordynamic characteristics of the BSU and BSD at various operating conditions including four kinds of pressure ratios, five kinds of inlet preswirl speeds and four kinds of rotor spinning speeds were conducted. The obtained results show that the effects of operating conditions on rotordynamic coefficients for the different seal configurations are different. The direct stiffness, cross-coupled stiffness and direct damping of the BSU are lower than those of the BSD. The rotordynamic coefficients of the BSU are more insensitive to the operating conditions variation. From the perspective of the seal stability, the BSU is a better brush-labyrinth seal configuration at high pressure ratio, high positive preswirl or high rotor spinning speed conditions. While in the case of low pressure ratio, low positive preswirl or low rotor spinning speed conditions, the BSD is a better choice.     

变势能阱双稳态气动弹性能量收集的性能增强研究

提出一种新型的磁耦合变势能阱双稳态压电颤振能量收集器，设计了外部磁场作用下颤振能量收集系统的双稳态构型，并利用弹性支撑的外部磁铁的运动实现了变势能阱技术，解释了变势能阱双稳态对颤振能量收集系统的性能增强机理。建立了磁力-压电-气动弹性耦合的颤振能量收集系统的动力学分析模型，根据非线性磁偶极模型以及平衡点稳定性理论，讨论了系统出现双稳态构型的参数条件。对磁耦合双稳态颤振能量收集系统的动态特性进行了数值仿真研究，结果显示，双稳态构型能够使无磁力颤振能量收集系统的超临界颤振行为转变为亚临界颤振，发生极限环振动的风速能够降低50%以上，拓宽了能量收集器的有效工作风速范围，并分析了磁铁间距、磁偶极矩对能量收集性能的影响规律。采用弹性支撑的外部磁铁的运动来自适应调节内外部磁铁之间的距离，达到变势能阱的目的，有效地降低了双稳态的势能阱深度，使系统更容易发生双稳态势能阱间的跃迁运动，从而在双稳态的设计基础上，实现了能量收集工作风速范围和输出电功率的同步提升，为低风速下的能量收集提供了一种有效的设计途径。     

Multi-faults diagnosis of rolling bearings via adaptive customization of flexible analytical wavelet bases

Multi-faults detection is a challenge for rolling bearings due to the mode mixture and coupling of multiple fault features, as well as its easy burying in the complex, non-stationary structural vibrations and strong background noises. In this paper, a method based on the flexible analytical wavelet transform (FAWT) possessing fractional scaling and translation factors is proposed to identify multiple faults occurred in different components of rolling bearings. During the route of the proposed method, the proper FAWT bases are constructed via genetic optimization algorithm (GA) based on maximizing the spectral correlated kurtosis (SCK) which is firstly presented and proved to be efficient and effective in indicating interested fault mode. Via using the customized FAWT bases for each interested fault mode, the original vibration measurements are decomposed into fine frequency subbands, and the sensitive subband which enhances the signal-to-noise ratio (SNR) is selected to exhibit the fault signature on its envelope spectrum. The proposed method is tested via simulated signals, and applied to analyze the experimental vibration measurements from the running roller bearings subjected to outrace, inner-race and roller defects. The analysis results validate the effectiveness of the proposed method in identifying multi-faults occurred in different components of rolling bearings.     

Influence of thickness and initial groove angle in M–K model on limit strain of 7B04 by considering through-thickness stress

Marciniack–Kuczinski (M–K) model is widely used to predict material’s forming limit curve (FLC). The prediction of FLC traditionally neglected through-thickness normal stress. However, it cannot be neglected in some forming processes. Much work has been done to study the effect of through-thickness normal stress on FLC with constant through-thickness normal stress or constant ratio of through-thickness normal stress and maximum principal stress. In addition, based on Nakazima test process, the ratio of through-thickness normal stress and maximum principal stress has been derived, which was a function of instantaneous thickness and loading path. Here, initial groove angle in M–K model was not considered. In this paper, uniaxial tension tests and Nakazima tests were performed on 7B04 aluminum alloy. Based on Hill 48 yield criterion and M–K model, the prediction model of FLC was established. The increase of thickness can enhance FLC. Meanwhile, it is necessary to consider through-thickness normal stress and initial groove angle in prediction model. On the left side of FLC, the effect of initial groove angle on FLC is weakened by increasing sheet thickness. On the right side of FLC, the effect of initial groove angle on FLC is strengthened by increasing sheet thickness. On the right side of FLC, the relation between limit strain points with different thicknesses is linear under one certain loading path. Thickness has decisive effect on through-thickness normal stress level and the changing trendy of through-thickness normal stress during calculation is different under different stress condition.     

基于EWT的离心压气机出口动态压力样本熵分析

以800 kW离心压气机从稳定状态经过过渡过程进入喘振状态时段的出口动态压力为研究对象，采用经验小波变换并结合样本熵特征，分析了系统在不同工况下的复杂特性。首先，在分析系统动态压力波形特征的基础上，采用经验小波变换并结合皮尔逊相关系数进行信号的提取。其次，研究了提取信号的样本熵与系统工作状态变化的关联关系，并讨论了经验小波的分解层数和样本熵的维数对分析结果的影响。最后，通过将白噪声加入原始信号以验证该方法的抗干扰性能。研究结果显示：当系统由稳态进入喘振状态时，系统出口动态压力的样本熵表现出明显的突变特性，其值由0突变至0.7左右。从系统参数的选择角度，样本熵维数的变化对系统特征的分析影响较小。并且，采用该方法抗干扰性能较好。     

基于CFD高精度算法的雷电电磁场研究

雷电空间电磁场一直是电磁领域研究的热门，成熟的算法例如有限时域差分法（FDTD），传输线矩阵法（TLM）以及频域的矩量法（MoM）在计算雷电问题方面都有广泛的应用。由于计算流体力学（CFD）中的Euler方程与电磁学中的Maxwell方程有着相同的守恒形式，而且采用间断伽辽金方法（DG）已经在流场问题上得到广泛的尝试，因此引入了基于计算流体力学的DG方法来离散时域Maxwell方程，并采用网格分区并行技术加速计算，使用基于DG的圆球雷达散射截面积（RCS）算例进行测试，数值结果一致表明DG算法在求解电磁场问题上的可行性，之后通过计算一段近场雷电通道的电场分布并与解析解、某算法仿真解对比，数据基本吻合，说明该方法适合于雷电电磁场的计算。