Multi-faults diagnosis of rolling bearings via adaptive customization of flexible analytical wavelet bases

Multi-faults detection is a challenge for rolling bearings due to the mode mixture and coupling of multiple fault features, as well as its easy burying in the complex, non-stationary structural vibrations and strong background noises. In this paper, a method based on the flexible analytical wavelet transform (FAWT) possessing fractional scaling and translation factors is proposed to identify multiple faults occurred in different components of rolling bearings. During the route of the proposed method, the proper FAWT bases are constructed via genetic optimization algorithm (GA) based on maximizing the spectral correlated kurtosis (SCK) which is firstly presented and proved to be efficient and effective in indicating interested fault mode. Via using the customized FAWT bases for each interested fault mode, the original vibration measurements are decomposed into fine frequency subbands, and the sensitive subband which enhances the signal-to-noise ratio (SNR) is selected to exhibit the fault signature on its envelope spectrum. The proposed method is tested via simulated signals, and applied to analyze the experimental vibration measurements from the running roller bearings subjected to outrace, inner-race and roller defects. The analysis results validate the effectiveness of the proposed method in identifying multi-faults occurred in different components of rolling bearings.     

A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Fault mode probability factor based fault-tolerant control for dissimilar redundant actuation system

This paper presents a Fault Mode Probability Factor (FMPF) based Fault-Tolerant Control (FTC) strategy for multiple faults of Dissimilar Redundant Actuation System (DRAS) composed of Hydraulic Actuator (HA) and Electro-Hydrostatic Actuator (EHA). The long-term service and severe working conditions can result in multiple gradual faults which can ultimately degrade the system performance, resulting in the system model drift into the fault state characterized with parameter uncertainty. The paper proposes to address this problem by using the historical statistics of the multiple gradual faults and the proposed FMPF to amend the system model with parameter uncertainty. To balance the system model precision and computation time, a Moving Window (MW) method is used to determine the applied historical statistics. The FMPF based FTC strategy is developed for the amended system model where the system estimation and Linear Quadratic Regulator (LQR) are updated at the end of system sampling period. The simulations of DRAS system subjected to multiple faults have been performed and the results indicate the effectiveness of the proposed approach.     

Review and propositions for the sliding/impact wear behavior in a contact interface

A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.     

基于磁场映像的印制电路板故障诊断方法研究

简要分析了印制电路板的电磁场，提出了用电磁感应法测量磁场的电咱故障诊断新方法，并给出了测试系统组成方案。最后通过验证实验证明了该方法是确实可行的。     

门限自回归模型参数的局部正交设计寻优法

在采用点值图确定门限区间个数的基础上，对门自回归模型中门限值、滞后步长、各门限区间模型阶数，利用正交设计方法寻优，计算工作量锐减，却可得到精度较高的预报模型。     

一种基于移步预测消除脉冲串扰的快速算法

以毫米波主被动复合探测器为工程应用背景,通过分析信号的特点,提出一种基于移步预测思想的快速算法来消除脉冲调制信号对被动通道信号的串扰。仿真分析和实验结果表明,该方法对改善信噪比效果明显,而且具有成本低、速度快和易于工程化实现的优点。     

飞行器振动智能分析与诊断

本文通过综合多个领域知识，引进功能特征描述概念，运用证据理论，提出了对飞行器等复杂系统进行分析诊断的一个新方法并初步完成了专家系统原型，通过具体实例，再现了故障现象     

自动驾驶仪可靠性设计的故障树分析

以地空导弹自动驾驶仪系统可靠性的故障树分析（ＦＴＡ）为例，建立了故障树、结构函数，并进行了系统可靠度计算。实践表明，本方法具有通用性，也可用于其他弹上设备的故障树分析。     

控制系统故障诊断的模糊神经网络方法研究

控制系统的不确定故障诊断是目前尚未解决的问题。传统的神经网络方法和模糊推理方法为解决这一类故障诊断问题提出了一些算法。然而上述两种方法难以提高不确定故障诊断的性能。为此本文结合模糊理论的推理能力和神经网络学习的能力提出模糊神经网络故障检测方法。该算法同时具备模糊理论的处理不确定和不准确信息的能力和神经网络的自学习能力。本文结果应用到某运载火箭控制系统的故障诊断,仿真结果表明,本算法有效,较好地解决了控制系统不确定故障诊断问题。