大型低温高雷诺数风洞及其关键技术综述

随着航空运输业的发展,先进飞行器的精细化设计要求有飞行雷诺数下的气动数据为支撑。大型低温高雷诺数风洞（如ETW、NTF）是真实再现飞行器飞行状态流动特性的最佳地面试验设备。文中归纳总结了大型高雷诺数风洞的实现途径和风洞型式,分析了当前低温风洞的国内外现状,深入剖析了大型连续式低温风洞设计建设的关键技术及解决措施,对我国自行开展大型低温高雷诺数风洞的设计建设具有重要参考意义,并对成功建设我国大型低温高雷诺数风洞进行了展望。     

大型回流边界层风洞的气动与结构设计

大型边界层风洞是开展风工程研究的必备装备。以浙江大学ZD-1边界层风洞的研制为背景,详细介绍了大型回流边界层风洞气动设计和立式结构设计中的关键问题,在风洞气动设计时采用了收缩比为4∶1的单回路单试验段气动轮廓,在试验段中设置了0．22°的当量扩散角,对拐角导流片外形作了特殊处理,并采用钢结构与混凝土结构相结合的立式结构。流场校验结果表明,大型回流边界层风洞的气动与结构设计能满足设计要求,某些指标甚至达到航空风洞的标准,在试验段中设置扩散角有利于降低轴向静压梯度,立式结构设计对提高试验段气流的水平均匀性有一定的作用,可为今后类似风洞的研制提供参考。     

Experimental validation of a new morphing trailing edge system using Price – Païdoussis wind tunnel tests

This paper presents the design and manufacturing of a new morphing wing system carried out at the Laboratory of Applied Research in Active Controls, Avionics and AeroServoElasticity(LARCASE) at the ETS in Montréal. This first version of a morphing wing allows the deformation of its trailing edge, denote by Morphing Trailing Edge(MTE). In order to characterize the technical impact of this deformation, we compare its performance with that of a rigid aileron by testing in the LARCASE's price-Pa?doussis subsonic wind tunnel. The first set of results shows that it is possible to replace an aileron by a MTE on a wing, as an improvement was observed for the MTE aerodynamic performances with respect to the aileron aerodynamic performances.The improvement consisted in the fact that the drag coefficient was smaller, and the lift-to-drag ratio was higher for the same lift coefficient.     

面向先进战斗机研制的风洞模型飞行试验技术

高机动性先进战斗机气动布局与飞控系统设计面临愈加严峻的流动/运动/控制耦合问题,大迎角飞行以及推力矢量等高新技术应用也使其在研制过程中面临更高的技术风险,风洞模型飞行试验是实现飞行器气动/飞行/控制一体化研究、降低研制技术风险的重要手段。介绍了低速风洞模型飞行试验技术原理及国内外发展现状,对试验技术主要特点及其在支撑先进战斗机研制中的作用、应用范围、应用阶段以及面临的主要挑战进行了分析,为试验技术发展和应用提供参考。发展和应用低速风洞模型飞行试验技术,有利于充分挖掘战斗机的气动性能与控制性能,降低试飞风险,是新一代战斗机研制、新技术工程化应用的重要支撑技术。     

2.4米跨声速风洞大展弦比飞机测力试验技术研究

针对大展弦比飞机的气动布局特点,在2.4米跨声速风洞中开展了大展弦比飞机测力试验技术研究。该项研究建立了大升阻比高精度天平设计技术和模型支撑系统设计平台,研制了专用大升阻比高精度测力天平和模型支撑系统。在国内高速风洞中建立了大型跨声速风洞模型设计新准则。研究结果表明:所提出和制定的方案是科学合理的,为我国大飞机研制提供了可靠的技术支撑。     

Design and experimental testing of a control system for a morphing wing model actuated with miniature BLDC motors

The paper deals with the design and experimental validation of the actuation mechanism control system for a morphing wing model. The experimental morphable wing model manufactured in this project is a full-size scale wing tip for a real aircraft equipped with an aileron. The morphing actuation of the model is based on a mechanism with four similar in house designed and manufactured actuators, positioned inside the wing on two parallel lines. Each of the four actuators used a BrushLess Direct Current (BLDC) electric motor integrated with a mechanical part performing the conversion of the angular displacements into linear displacements. The following have been chosen as successive steps in the design of the actuator control system: (A) Mathematical and software modelling of the actuator; (B) Design of the control system architecture and tuning using Internal Model Control (IMC) methodology; (C) Numerical simulation of the controlled actuator and its testing on bench and wind tunnel. The morphing wing experimental model is tested both at the laboratory level, with no airflow, to evaluate the components integration and the whole system functioning, but also in the wind tunnel, in the presence of airflow, to evaluate its behavior and the aerodynamic gain.     

锥导乘波构型设计、优化与分析

乘波构型是高超声速飞行器高升阻比气动布局设计的参考外形之一,设计中需要综合考虑升阻比、容积率和容积等要求。在锥导乘波构型参数化设计的基础上,采用工程估算和计算流体力学相结合的方法,通过正交试验设计分析了不同参数对目标影响的敏感性,合理选择设计参数优化区间,应用改进的多目标遗传算法对乘波构型进行了优化设计,针对优化外形开展了气动性能的数值模拟研究,并在高超声速炮风洞中完成了缩比模型的验证性实验。结果表明:优化设计外形具有良好的升阻比,且在一定攻角范围内升阻比较高,数值模拟和实验分析基本吻合。研究结果可为高超声速滑翔式飞行器的设计提供参考。     

关于改造航空风洞为汽车试验风洞的技术探讨

在介绍汽车风洞性能的基础上,对改造航空风洞为汽车试验风洞的主要技术要点进行了分析探讨,并介绍了FD-09低速航空风洞改造情况及其功用。建造地面板和附面层吸除装置,证明该方案是很成功的。     

高升力下二维构型阻力准确测量研究

翼型风洞试验阻力测量常使用尾迹流场测量积分求取阻力的方法,但各积分公式均建立在一定的假设基础上,有一定适用范围。在多段翼型流场N-S方程数值模拟和风洞试验的基础上,研究高升力情况下低速风洞阻力精确测量技术。通过N-S方程数值模拟求解多段翼型绕流场,分析尾迹流场的特点和常规风洞试验阻力计算公式推导时所作假设,提出新的更为准确的型阻计算公式;利用多段翼型绕流的数值模拟结果,积分表面压力和摩擦力求得翼型的气动特性,并利用计算得到的尾迹流场信息按照常规和新提出的风洞试验型阻计算公式计算阻力,将三者进行比较,检验提出的新型阻计算公式的准确性;通过风洞试验检验数值模拟得到的流场特点和新型阻计算公式。研究表明：在高升力条件下,传统型阻计算公式有很大的局限性,必须进行改进;提出的考虑尾迹区流动特点的新型阻计算公式能够得到更准确的阻力值。     

磁悬浮助推发射气动力分析及风洞试验

通过分析磁悬浮助推发射装置的空气动力特征, 提出了其气动外形设计的合理原则.分析了磁悬浮橇体和支撑分离机构的气动外形方案, 并确定了优化的气动外形设计参数值.考虑地面效应模拟的同时, 在FD-06风洞中进行了缩比模型试验.结果表明, 升阻力系数随着马赫数或运载器迎角的增大而增大, 装置有上仰的趋势, 迎角为0°时, 阻力系数较小, 各系数的变化也较小.      

飞机全动平尾颤振特性风洞试验

高机动飞机全动平尾颤振设计的重要手段就是颤振模型风洞试验。针对一个飞机的全动平尾,采用了单独平尾和中央固支的后机身-平尾组合体两种方案的低速颤振风洞试验,研究平尾的基本颤振耦合机理以及后机身垂尾气动力干扰的影响。然后采用半模跨声速颤振风洞试验研究马赫数对颤振特性的影响和机翼干扰对平尾颤振边界的影响。介绍了低、高速颤振模型的设计和风洞试验的结果,并综合形成了完整的平尾颤振特性规律,尤其在跨声速颤振风洞试验中,使用不同超重系数的颤振模型,研究了质量参数对颤振边界的影响规律。风洞试验结果显示,全动平尾颤振特性研究必须考虑后机身的弹性支持,并且需要使用不同的模型方案考虑机身、机翼和垂尾的气动力干扰,跨声速风洞模型需要考虑超重系数的影响。该研究获得了全动平尾颤振特性的一般规律,可作为相关飞行器设计的参考。     

FD09风洞旋转天平试验系统研制

为了分析和预测飞机的尾旋特性,一般通过旋转天平风洞试验测定飞机模型在不同姿态角时绕风轴以不同旋转速率作等速旋转状态下的气动特性。针对上述情况,研制FD09低速风洞旋转天平试验系统,介绍该旋转天平试验系统的设计特点、性能指标,并进行SDM标模和战斗机模型对比验证。结果表明:本试验系统工作稳定可靠,试验结果与参考曲线有较好的重复性,并且本试验系统试验曲线的光滑性要更好一些,同时本试验系统给出的试验数据精度较高,可以用于开展型号试验及相关空气动力学研究。     

某小型边条翼无人飞机的气动参数估算及风洞试验分析

根据自主飞行技术要求,对试验载荷飞机的气动布局进行设计论证。在低雷诺数下,通过风洞试验对所设计的微小型边条翼飞行器进行气动性能的评估,得到有效的气动参数。针对风洞对阻力系数测量偏大的弊端以及在低雷诺数下风洞数据在绝对量值上的不精确,利用前人已有的经验公式与处理方法创新性的对风洞数据进行处理,从小迎角范围中选用一些相对合理的参数,对经验公式及结果进行修正,得到更为合理的控制辨识参数,为无人飞行器提供可靠的参数保障,以实现小型飞机的自主飞行。     

Developing an engineering-statistical model for estimating aerodynamic coeffcients of helicopter fuselage

The design of the geometric shape of a helicopter fuselage poses a serious challenge for designers. The most important parameter in determining the shape of the helicopter fuselage is its aerodynamic coefficients. These coefficients are determined using two methods:wind tunnel test and computational fluid dynamics (CFD) simulation. The first method is expensive, time-consuming and limited. In addition, estimates in regions away from data can be poor. The second method, due to the limitations of numerical solution, the number of nodes and the used solution, is often inaccurate. In this paper, with the aim of accelerating the design process and achieving results with reasonable engineering accuracy, an engineering-statistical model which is useful for estimating the aerodynamic coefficients was developed, which mitigated the drawbacks of these two methods. First, by combining CFD simulation and regression techniques, an engineering model was pre-sented for the estimation of aerodynamic coefficients. Then, by using the data from a wind tunnel test and implementation of statistical adjustment, the engineering model was modified and an engineering-statistical model was obtained. By spending less time and cost, the final model provided the aerodynamic coefficients of a helicopter fuselage at the desired angles of attack with reasonable accuracy. Finally, three numerical examples were provided to illustrate the application of the pro-posed model. Comparative results demonstrate the effectiveness of the engineering-statistical model in estimating the aerodynamic coefficients of a helicopter fuselage.     

Design and implementation of rigid-flexible coupling for a half-flexible single jack nozzle

The aerodynamic design of a rigid-flexible coupling profile is the decisive factor for the flow-field quality of a supersonic free jet wind tunnel nozzle, and its mechanic dynamic features are the key for engineering implementation of continuous Mach number regulations. To fulfill the requirements of a free jet inlet/engine compatibility test within a wide simulation envelop, both uni-form flow-fields of continuous acceleration and deceleration are necessary. In this paper, the aero-dynamic design methods of an expansion wall and machinery implementation plan for the half-flexible single jack nozzle were researched. The profile control in nozzle flexible plate design was studied with a rigid-flexible coupling method. Design and calculations were performed with the help of numerical simulation. The technique of axial free stretching of the flexible plate was used to improve the matching performance between the designed elasticity profile and the theoretical one, and the rigid-flexible coupling structure was calibrated by wind tunnel tests. Results indicate that the flexible plate aerodynamic design method used here is effective and feasible. Via rigid-flexible coupling design, the flexible plate agrees with the rigid body very well, and continuous Mach number changes can be achieved during the tests. The nozzle’s exit flow-field uniformity meets the requirements of China Military Standard (GJB).     

基于3D打印的舵面可调实用化飞机风洞模型的设计与试验

飞机风洞试验模型的设计和加工是风洞试验的重要环节,对飞机研制的周期和成本具有重要的影响。为提高飞机研制的效率,基于3D打印技术提出了实用化飞机风洞模型的设计和制造方法。采用3D打印加工树脂气动外壳和机加工金属强化骨架的复合结构方案,设计并测试了某型号飞机的低速全机测力模型。提出了变角片和旋转轴-定位销两种舵面偏角方案,设计了内嵌金属套筒用以降低因装拆磨损带来的树脂精度损失。采用计算流体力学与计算结构力学（CFD/CSD）分析技术,对模型的设计进行了强度校核。加工装配的复合模型在FD-09低速风洞进行了吹风试验。试验结果显示：带舵面偏角的复合模型在迎角α=8°和风速V=70 m/s条件下安全,其气动数据与金属模型吻合良好,具有实用性。相比金属模型,树脂-金属复合模型的加工周期和成本大幅降低,可有效响应飞机设计工作者对模型快速设计和加工的需求,有助于提高飞机设计效率。     

Initial virtual flight test for a dynamically similar aircraft model with control augmentation system

To satisfy the validation requirements of flight control law for advanced aircraft,a wind tunnel based virtual flight testing has been implemented in a low speed wind tunnel.A 3-degree-offreedom gimbal,ventrally installed in the model,was used in conjunction with an actively controlled dynamically similar model of aircraft,which was equipped with the inertial measurement unit,attitude and heading reference system,embedded computer and servo-actuators.The model,which could be rotated around its center of gravity freely by the aerodynamic moments,together with the flow field,operator and real time control system made up the closed-loop testing circuit.The model is statically unstable in longitudinal direction,and it can fly stably in wind tunnel with the function of control augmentation of the flight control laws.The experimental results indicate that the model responds well to the operator's instructions.The response of the model in the tests shows reasonable agreement with the simulation results.The difference of response of angle of attack is less than 0.5°.The effect of stability augmentation and attitude control law was validated in the test,meanwhile the feasibility of virtual flight test technique treated as preliminary evaluation tool for advanced flight vehicle configuration research was also verified.     

基于声学风洞的麦克风阵列测试技术应用研究

根据声学风洞气动噪声试验研究的需求,介绍了一种适用于声学风洞试验的麦克风阵列测试技术,并针对声学风洞的特点,利用风洞射流剪切层修正方法,提高了麦克风阵列识别声源的精准度。通过数值仿真和在0．55m×0．4m声学风洞的试验研究,验证了麦克风阵列测试系统和麦克风阵列数据处理方法识别声源的能力。研究结果表明所采用的麦克风阵列测试技术可用于声学风洞试验。最后还采用36通道的麦克风阵列在0．55m×0．4m声学风洞开展了NACA23018翼型气动噪声试验研究,试验明显地观察到翼型后缘噪声,获得不同迎角下翼型的噪声特性。     

高速风洞等离子体流动控制实验技术研究

针对开展等离子体高速流动控制研究的技术需求,通过专用模型及实验机构设计、绝缘密封走线、多层电磁屏蔽等技术手段,建立了一套适用于高速风洞的等离子体流动控制系统,提出了等离子体高速流动控制风洞实验的技术规范和运行策略,并初步探索了等离子体激励对二元翼型绕流的控制规律。采用该技术后,解决了高压电缆的绝缘、密封走线问题,模型与实验机构的感应电压减小90％以上。风洞实验结果表明：实验系统运行稳定,实验数据可靠,等离子体激励对犕犪＝0．2的流动可实现有效控制;施加等离子体激励后,NACA0012翼型的流动分离明显减弱,升力增大,阻力减小,临界失速迎角增大2＆#176;,最大升力系数增大4％,总体气动性能得到显著提升。     

风洞风扇桨叶低噪声优化设计及实验研究

风扇噪声是风洞中最主要的噪声源.高噪声不仅会对风洞中的实验结果不利,影响实验结果的可靠性和精确性,而且还会带来严重的噪声污染.因此,对风洞风扇桨叶进行低噪声设计研究具有十分重要的意义.主要研究了风洞风扇桨叶的低噪声设计,采用工程估算法与试验结合的方法对风洞风扇噪声情况进行分析.以某翼型桨叶为研究对象,通过修改叶型尾缘厚度对风洞风扇进行了低噪声优化设计.