数控机床光电输入机的常见故障及其维修

数控机床光电输入机是控制部分中的薄弱环节之一。据统计,数控机床在加工时,因轨迹走错而造成工件损坏的故障中,有百分之七十以上是由于光电输入机的误读而引起的。光电输入机的故障一般均造成轨迹走错,工件损坏,有时还会造成刀具、工夹具、甚至机床的损坏。为了保证数控机床的可靠性,首先必须提高光电输入机的可靠性,排除因光电输入机的     

民用飞机舱门挡块载荷研究

介绍了民用飞机半堵塞式舱门挡块的作用,提出一种全新的挡块设计过程,在结构部门内部进行信息的内反馈,预先对挡块进行载荷计算和分析再转交给强度部门。针对挡块载荷计算问题给出了计算方法,给出了在结构部门内部根据载荷计算结果进行修改挡块布置方式的方法,并给出了一个挡块布置和载荷计算的设计实例。使用提出的舱门挡块设计过程和方法,可以减少挡块设计在结构部门和强度部门之间的迭代次数,提高设计效率。     

一起波音737NG飞机双发燃油流量间歇性回零故障浅析

通过对一起波音737NG飞机双发燃油流量间歇性指示回零故障的排除,阐述了系统原理分析在疑难故障排除中的作用,对如何排除飞机重复性疑难故障有一定的借鉴作用。     

CFM56-3C发动机无引气故障分析

发动机引气问题是影响航线飞机放行的常见故障.本文从CFM56-3C发动机引气故障现象出发,通过排故的实际过程,系统分析了故障产生的原因,并提出了判断和排除此类故障的一般方法,对航线人员的排故思路有一定的指导作用.     

某型起动机起动故障的分析与研究

主要针对某型发动机地面起动时提前中止的状况进行理论分析,通过定位、排查,确定了故障原因,也为此类故障的排除提供了可行的方法。     

波音737NG老龄飞机自动驾驶垂直剖面故障解析

波音737NG机群老龄飞机的增多，导致自动驾驶故障的排除变得困难，尤其是地面测试无代码的故障。本文针对自动驾驶垂直剖面故障进行分析，对此类故障的排除提供建议和参考。     

某型飞机空调系统常见故障原因分析与处理方法探讨

介绍了某型飞机空调系统常见的三种故障类型:地面无引射空气、座舱无供气、座舱供气量少,对这三类故障的原因进行了研究分析,提出了排除此类常见故障的方法。     

浅谈AWAVRB-51D型DVOR设备边带缺口告警

本文结合我站DVOR设备实际情况阐述边带缺口告警而其它参数正常、设备自动换枫的故障现象及解决方法，并对故障原因进行分析，以便在今后的工作中更快、更好地排除此类故障。     

应急放气电门杠杆组件故障导致发动机喘振原因分析

介绍了发动机应急状态工作原理,找出了发动机喘振的故障原因,为此类疑难故障的排除提供了参考。     

某型发动机前机匣下方回油管接头漏油故障原因分析

本文对发动机前机匣及其与回油管的联接结构进行了分析,指出产生前机匣下方漏油故障的三个因素,给出了故障的排除方法以及在发动机修理过程中应采取的六条措施。     

基于桶消元的数控机床故障模糊贝叶斯网络推理方法

用模糊数描述节点的多种故障状态,用模糊子集描述根节点的故障概率,用贝叶斯网络的条件概率表描述节点间的不确定关系,构建数控机床故障的模糊贝叶斯网络;采用桶消元算法,对数控机床故障的模糊贝叶斯网络进行推理和计算,获得根节点的后验概率,为数控机床故障诊断与分析提供依据;最后,以数控机床刀架系统故障的贝叶斯网络推理过程为例,验证所提理论和方法的有效性。     

数控机床几何误差测量研究现状及趋势

数控机床作为现代制造加工业的"工业母机",是衡量国家制造业的重要标志。随着技术的发展,对机床加工精度的要求越来越高。因此,我国数控机床精度和精度保持性面临着严峻的挑战,如何快速准确测量数控机床的各种误差成为该领域的一个研究热点和重点。首先从测量仪器角度以及测量策略研究角度回顾了数控机床激光干涉测量、激光跟踪测量、空间体积误差测量、球杆仪测量、平面光栅测试、R-Test、标准件测试等主要几何误差综合测量方法,并对热误差、力误差等相关研究做了简要回顾。在此基础上,分析了当前数控机床误差测量面临的主要挑战以及下一步的发展趋势,为国产数控机床误差测量方法与技术发展提供了建议。     

数控机床校准周期的合理确定

从具体实际出发，充分分析影响机床最终加工精度的诸多因素，应用田口方法科学合理地确定数控机床的最佳校准周期，保障机床加工过程的质量控制。     

从CIMT 2001看发展中的高速数控机床技术

介绍了第七届中国国际机床展中数控机床和加工中心的概况，并对高速机床和高速数控机床技术的发展作了分析。     

Design and implementation of five-axis transformation function in CNC system

To implement five-axis functions in CNC system, based on domestic system Lan Tian series, an improved design method for the system software structure is proposed in this paper. The numerical control kernel of CNC system is divided into the task layer and the motion layer. A five-axis transformation unit is integrated into the motion layer. After classifying five-axis machines into different types and analyzing their geometry information, the five-axis kinematic library is designed according to the abstract factory pattern. Furthermore, by taking CA spindle- tilting machine as an example, the forward and the inverse kinematic transformations are deduced. Based on the new software architecture and the five-axis kinematic library, algorithms of RTCP （rotation tool center point control） and 3D radius compensation for end-milling are designed and realized. The milling results show that, with five-axis functions based on such software struc- ture, the instructions with respect to the cutter＇s position and orientation can be directly carried out in the CNC system.     

数控金属切削机床的校准

比较了数控机床的不同验收标准的差异并通过实例数据进行了说明；介绍了数控机床的动态性能和静态性能的典型项目及其评价方法；分析了数控机床校准应注意的问题。     

Effects of Machine Tool Configuration on Its Dynamics Based on Orthogonal Experiment Method

In order to analyze the influence of configuration parameters on dynamic characteristics of machine tools in the working space, the configuration parameters have been suggested based on the orthogonal experiment method. Dynamic analysis of a milling machine, which is newly designed for producing turbine blades, has been conducted by utilizing the modal synthesis method. The finite element model is verified and updated by experimental modal analysis (EMA) of the machine tool. The result gained by modal synthesis method is compared with whole-model finite element method (FEM) result as well. According to the orthogonal experiment method, four configuration parameters of machine tool are considered as four factors for dynamic characteristics. The influence of configuration parameters on the first three natural frequencies is obtained by range analysis. It is pointed out that configuration parameter is the most important factor affecting the fundamental frequency of machine tools, and configuration parameter has less effect on lower-order modes of the system than others. The combination of configuration parameters which makes the fundamental frequency reach the maximum value is provided. Through demonstration, the conclusion can be drawn that the influence of configuration parameters on the natural frequencies of machine tools can be analyzed explicitly by the orthogonal experiment method, which offers a new method for estimating the dynamic characteristics of machine tools.     

Path,feedrate and trajectory planning for free-form surface machining: A state-of-the-art review

Nowadays, free-form surfaces have been widely used in various industrial fields. They are usually machined by CNC machine tools, but recently have also begun to be manufactured by industrial robotic arm manipulators, thanks to low cost, large operation reaching space and high machining flexibility of robot. So far, various methodologies have been proposed to improve efficiency and quality of free-form surface machining, thus this paper aims at providing a state-of-the-art review on research advances in free-form surface machining. In this review, tool path generation, feedrate scheduling in Cartesian space and trajectory planning in joint space are focused for both CNC machining and robot machining, and their research statues, existing difficulties and key issues are discussed in detail. Finally, the feasible routes, breakthrough points and future development trend are also expounded.     

复杂结构件数控加工浮动装夹自适应控制方法

为了减小复杂结构件数控加工产生的变形,满足装夹自适应调整需求,基于浮动装夹加工原理提出了浮动装夹自适应控制方法,研究了基于CAN(Controller Area Network)总线的浮动装夹系统通信、零件受力和变形的监测与检测、基于OPC(OLE for Process Control)的机床状态监测、数控机床和夹具协同控制等关键技术,开发了浮动装夹自适应控制系统。此系统在航空制造企业进行了实际加工应用验证,能够实现装夹自适应调整,满足工业应用需求。     

NURBS曲线插补算法在圆弧插补中的分析与实现

NURBS曲线插补技术是目前高档数控机床研究的一个热点问题,针对传统插补方法中存在的精度低,速度慢的缺点,本文在分析NURBS曲线特点的基础上,提出了一种基于轮廓误差调整的圆弧曲线插补算法,实时修正插补参数,减小轮廓误差,并进行了仿真实现。通过与传统插补方法对比实验表明,该方法可以极大提高圆弧曲线的插补精度及插补效率,满足插补运算实时性的要求。