Shared technologies: a new roadmap

The long-term goal of the USAF Shared Technologies Program is to facilitate the development of a roadmap for technology insertion on the wide variety of legacy Automatic Test Equipment (ATE) accumulated by the USAF over the past 30 years. A successful roadmap will provide for Operation & Support (O&S) cost reduction, preserve Test Program Set (TPS) development investments, and evolve in concert with the DoD Executive Agent for Automatic Test Systems (ATS) initiatives and commercial industry, and (e.g., NxTest) changes. The near-term objective of this phase of the USAF Shared Technologies Program is to demonstrate the feasibility of incorporating available commercial technology into the Radio Frequency (RF) Mobile Electronic Test Set (RFMETS). The RFMETS was originally delivered to the USAF during the early 1990s and is used to support a variety of C-130 avionics including the APQ-170 and APQ-180 Radar Systems.     

Teaching old tricks to new dogs [automatic test equipment]

This describes why transferring test programs and fixtures from obsolete automatic test equipment (ATE) to new equipment are not as simple as it should be. No one would argue that technology has made major advances on test in the last 30 years. Today, speed, overall performance, computing power, and software tools are more sophisticated than 20 or 30 years ago, when the first ATE appeared. As these ATE now head for retirement and as the programs they support still have a long life to live, one would think legacy replacement with new ATE would be a simple task. Unfortunately, this is seldom the case. We realize that old ATE had a number of cards up their sleeves to deal with. For example, high voltage technology, lack of computer aided engineering (CAE) data, requirements for parametric tests, extensive usage of the guided probe, and many other aspects might be not so simple to be reproduced with modern, yet powerful, ATE. The paper shall identify the specific constraints involved with old technology and give examples of success stories where new ATE has been adapted to respond to the challenge. Paraphrasing (in reverse) and old saying, it is like "teaching old tricks to new dogs".     

Sustainment of legacy automatic test systems: lessons learned on TPS transportability

Sustainment of legacy automatic test systems (ATS) saves cost through the re-use of software and hardware. The ATS consists of the automatic test equipment (ATE), the test program sets (TPSs), and associated software. The associated software includes the architecture the TPSs run on, known as the control software or test station test executive. In some cases, to sustain the legacy ATS, it is more practical to develop a replacement ATE with the latest instrumentation, often in the form of commercial off-the-shelf (COTS) hardware and software. The existing TPSs, including their hardware and test programs, then need to be transported, or translated, to the new test station. In order to understand how to sustain a legacy ATS by translating TPSs, one must realize the full architecture of the legacy ATS to be replaced. It must be understood that TPS transportability does not only include translating the original TPS from an existing language (such as ATLAS) to a new language (such as "C") to run on a new test station, but includes transporting the run-time environment created by the legacy ATS. This paper examines the similarities and differences of legacy ATE and modern COTS ATE architectures, how the ATS testing philosophy impacts the ease of TPS transportability from legacy ATE to modern-day platforms, and what SEI has done to address the issues that arise out of TPS transportability.     

便携式发动机参数模拟器的研制

利用PC104总线系统的特点,以某型航空发动机参数模拟器的研究为工程应用背景,解决适应现代测试技术特点的测试设备的研制问题。该模拟器具有抗恶劣环境、小型轻便、集成化程度高等优点,在实际应用的过程中取得了良好效果。     

Software architecture requirements for DoD automatic test systems

The DoD has achieved success with recent automatic test equipment (ATE) families, as evidenced by the navy's consolidated automated support system (CASS) and the army's integrated family of test equipment (IFTE) programs. However, as these systems age, the increased requirements for technology insertion due to instrument obsolescence and the demands of advanced electronics are becoming evident. Recent advances in test technology promise to yield reduced total ownership costs (TOC) for ATE which can incorporate the new technology. The DoD automatic test system (ATS) executive agent office (EAO) objective is to significantly reduce total ownership cost. Several objectives have been identified including use of synthetic instruments, support for legacy test product sets (TPSs), and more efficient ways of developing TPSs. The NxTest software architecture will meet the objectives by providing an open systems approach to the system software. This will allow for the incorporation of commercial applications in the TPS development and execution environments and support current advances in test technology     

CASS: design for supportability

An Automatic Test Equipment (ATE) system that is supportable provides all of the operational requirements necessary to support fleet weapon systems, from installation, to operation and maintenance, to disposal. To be supportable, ATE must then minimize facility, personnel, training, supply support and support equipment impacts. Furthermore, should the ATE fail to operate, impacts to the systems which it supports must also be minimized     

Analysis tools for the evaluation of maintenance software

Test packages written for built-in test (BIT) and mobile automatic test equipment (ATE) systems for the forward support of electronic and thermal imaging equipment used by the British Army are currently scrutinized and subjected to objective tests by test package evaluation and acceptance teams (TPEATs) before being accepted for field use. This is a time-consuming and costly exercise that can result in the rejection of unsuitable software. The result of such rejection on equipment logistics is for reaching, since the hardware will enter service without adequate maintenance support. In an attempt to address this problem a suite of programs aimed at assisting the verification and validation activities of the TPEAT at every stage of the software life cycle from requirements analysis through to testing and acceptance is being devised. The development of these tools is discussed     

Role of BIT in support system maintenance and availability

The role of built in test (BIT) in electronic systems has grown in prominence with the advances in system complexity and concern over maintenance lifecycle costs of large systems. In an environment where standards drive system designs (and provide an avenue for focused advancement in technology), standards for BIT are very much in an evolutionary state. The reasons for advancing the effectiveness of BIT include reduced support overhead, greater, confidence in operation, and increased system availability. The cost of supporting military electronic systems (avionics, communications, and weapons systems) has driven much of the development in BIT technology. But what about the systems that support these end items that contain test and measurement instrumentation - such as automatic test equipment (ATE), simulators and avionics development suites? There has also been a beneficial effect on the maintenance and availability of these systems due to the infusion of BIT into their component assemblies. But the effect has been much more sporadic and fragmented. This paper looks at the state of BIT in test and measurement instruments, explain its affect on system readiness, and present ideas on how to improve BIT technologies and standards. This will not provide definitive answers to BIT development questions, since the factors that affect it are specific to the instrument itself. The topics covered in this paper are: definitions of built-in test, instrument BIT history, importance of BIT fault coverage and isolation in support systems, overview of BIT development process issues that limit the effectiveness of BIT Standards related to instrument BIT, making BIT more effective in support system maintenance and availability and conclusions.     

NxTest augments legacy military ATE

Typical military automatic test equipment (ATE) usually consists of a number of single channel stimulus and measurement devices connected to the UUT with a switch matrix, providing; traditional serial, parametric test with its lengthy test times. Functional test methodology tests a unit by simulating its environment and verifying that the unit operates correctly in that environment. This requires simultaneous stimulus and measurement capability not usually found in traditional military ATE. Boeing Support Systems is currently in the process of augmenting an existing military test station to provide functional test capability through the use of NxTest technology. This paper will discuss our approach to adding functional test capability to an existing piece of equipment.     

Avionics cost of ownership

The cost of ownership of avionics includes not only the development and acquisition cost, but also the yearly operating and support (O and S) (maintenance) cost of hardware, software, and support equipment. This paper presents an avionics cost of ownership methodology developed for USAF, its data sources, and business metrics computed for USAF decision makers as we move toward operating avionics as a business. The business model is used to determine which existing avionics are candidates for replacement with new technology and to prioritize the replacements. These avionics are often used on multiple aircraft types which necessitates analysis of the causes of the high cost of ownership on each type. Databases are used to document the processing functions, data flow, and constraints of the item being analyzed. These constraints include physical, environmental, electrical, and data interfaces. Databases containing alternatives are evaluated against standard mission scenarios for aircraft utilizing these high cost avionics to determine their impact on performance, O and S costs, and mission effectiveness. The results of the foregoing analyses steps are then used in life cycle cost analyses which consider different retrofit scenarios for each alternative for each aircraft type against the avionics being analyzed for replacement. The alternatives are prioritized and a risk analysis performed considering technical, schedule, and cost growth risks. The avionics cost of ownership methodology described in this paper processes data from USAF maintenance organizations. This has revealed the very large expenditures being made to support highly unreliable avionics. These methods can be applied to all military and commercial aircraft systems to determine not only the cost of ownership of existing systems, but also the cost of ownership of new systems when they are retrofit     

Automated testing

Since the DoD was the leader in incorporating transistors, ICs and embedded processors, they also were on the forefront in developing automatic test equipment. The term automatic test equipment (ATE) encompasses all phases of computer controlled testing. It is based on the integration of instruments, computers and software. These systems generally include five basic elements: control, stimulus, measurement, switching and software. A special interface device or interface test adapter connects the unit under test (UUT) to the ATE. Test program software connects the ATE to the appropriate UUT test points, programs the input stimulus and monitors the output response     

Implementing reusable, instrument independent test programs in thefactory

Development of computer programs that control test sequences on Automatic Test Equipment (ATE) is costly and time consuming. Test Programs are usually written by specifying the instruments to be used in the ATE and the sequence of the setup and measurement parameters for these instruments. Reuse of test program software on other ATE is usually not possible without rewriting, revalidating and re-releasing the programs. This paper describes an implementation of a test program software development system and a standard of software runtime architecture used in our factories. The object-oriented development environment and its associated class libraries allow test programs to be written without knowledge of the ATE on which they will be run. Two main principles guided the design: the software architecture was based on recognized formal and industry standards; and our implementation used commercial off-the-shelf software products when possible. Emerging standards such as the IEEE-1226 (ABBET) as well as defacto industry standards including VXI Plug and Play have made our implementation possible. The current draft of the ABBET and P&P standards do not promote this instrument independence, but it is hoped that this will be added as the standards mature. Three immediate benefits are: cost savings that result from reusing validated test programs; cycle time reductions that result from concurrently developing test program software and ATE; and software defect reductions that result from using proven software     

自动测试设备的效率方程

效率是各项指标的综合度量。首先提出度量自动测试设备(ATE)效率的8项技术指标:故障检测率FDR、故障隔离率FIR、检测准确度FDA、测试时间t_d、故障检测概率P_d、故障漏报概率P_m、虚警概率P_f和故障分辨率δ。重点是建立ATE的效率方程,包括建立和求解ATE的工作状态方程,导出故障检测效率方程,无模糊故障隔离的效率方程和模糊故障隔离的效率方程,即ATE的效率方程,从而为ATE指标的分析与综合提供一种理论依据。     

基于虚拟仪器的机载模块性能测试系统

针对传统机载设备侧重于功能测试的技术缺陷,提出了一种机载模块性能测试系统。阐述了测试系统的架构设计和基于LabVIEW的算法实现,使用虚拟仪器技术,实现了航空电子总线ARINC429模块中信号性能的自动测试和故障报告。实验结果表明,该系统能有效完成模块信号性能的自动测试与故障报告,提高了航空电子自动测试设备的通用性与可靠性,对未来两级维修体制下的航空电子设备ATE的发展具有一定的现实意义。     

Data link communication equipment approved by USAF for civil air traffic control

Operations within civil airspace will transition from traditional ground-based air traffic control (ATC) to air traffic management (ATM), a concept that requires aircrews and ground managers to share responsibility of aircraft separation assurance. Increased levels of information exchange will be necessary for this concept to work safely; therefore, air-ground communications will transition from voice to data link communications. The nature of data link communications procurement requires that avionics suppliers not only verify their products meet contractual performance requirements, but also demonstrate that their products are compatible with civil communication networks and ATC. In addition, the USAF needs to demonstrate that their crew-training program is adequate to maintain the required level of aircrew proficiency and equipment can be maintained for the required level of system performance, integrity, and interoperability with the civil environment. This paper outlines some of the certification issues facing the USAF with respect to the "Approval for Use" of data link equipment to be used for communication with ATC. It will also suggest a methodology for the avionics supplier and USAF to obtain the approvals required to ensure the installation of data link communications equipment on military aircraft will remain interoperable with civil ATC.     

Peripheral emulation extends equipment life [ATE]

The ATE industry can benefit greatly by becoming better informed about the availability, functionality, and reliability of emulated peripheral solutions. Emulated peripherals provide the ability to dramatically extend the life of aging ATE equipment, while making that equipment more reliable, more functional, much easier to use, and much simpler to support. The use of emulated disk drives and tape drives can completely eliminate persistent maintenance headaches, increase ATE station availability and reliability, and provide a reasonably priced technology refresh without costly software modifications or system recertification.     

ATE综合校准系统的软件设计及实现

通用自动测试设备（ATE）的测量准确性、可靠性会直接影响飞机综合保障的质量,因此,对此检测设备进行全面有效的测试校准,是确保测试系统完成任务的关键。为了保障测试数据准确可靠和量值传递统一及实现现场的系统性校准工作,本课题以通用自动测试设备为对象,建立了一套基于虚拟仪器技术基础上的综合校准系统。本文对系统的软件结构设计进行了分析和设计,以LCOD原型生命周期为基础,使用了面对组件的设计模式,设计和实现了软件功能,使得该系统具有一定的兼容性和可移植性,并且为扩展留下了接口,同时保证了校准数据的可靠性和精确性。     

C-17 successful application of existing automatic test equipment

The C-17 Program utilizes existing B-1B Automatic Test Equipment (ATE). The C-17 decision is in harmony with the Air Force emphasis on reducing proliferation of unique ATE. The ATE selection was made after consideration of cost, performance and supportability tradeoffs. Minimal augmentation of the government inventoried equipment was required which did not affect the existing hardware and software configuration, This approach significantly reduced C-17 program ATE development costs and afforded the program the use of established logistics elements and support structure. The C-17 program demanded concurrency of support structure and aircraft development-the ATE solution met that demand by reducing risks to a manageable level for both test program set development, and Air Force operation and training requirements     

基于马尔科夫链的自动测试设备可靠性预测

自动测试设备在生产和科研过程中非常重要,其可靠性在科研和生产中有着重要的意义。通过对马尔可夫链的分析,提出了基于马尔可夫链建立的自动测试设备可靠性预测的模型,根据某一阶段的自动测试设备故障数据,对下一阶段该自动测试设备可靠性进行预测,从而得到自动测试设备基于马尔可夫链的可靠性预测结果。     

Generic training for ATE technicians

It is argued that the job of an automatic test equipment (ATE) technician is evolving toward that of a computer operator. The technician has automatic tools (test programs) written for every replaceable unit in his test set. The technician selects which test is run. During the test the technician is presented results and given options if a test fails. If the option called out by the test program does not fix the problem, the technician must go back into his tool box (his library of test programs) and select the right tool to do the job. This is true for a technician working on any piece of ATE. It is contended that training for these technicians should be centered around troubleshooting skills with initially less emphasis on the hardware implementation details. These skills could be developed with a genetic trainer