Safety testing of lithium ion batteries for navy devices

Lithium ion battery technology is being introduced into power supplies used by our armed forces for a variety of applications. In many cases, the same cells and design parameters that support commercial battery packs are being used in military battery packs. This approach is expected to result in a major decrease in the total life cycle cost of the equipment these batteries support. On June 13, 1991, NAVSEA issued INST9310.1B1, which states that all lithium battery powered equipment must undergo safety evaluation and approval prior to fleet use. This safety program governs a process whereby approvals are issued for lithium batteries to be used in specific equipment on ground facilities, surface combatants, air combatants, and/or submarines. The Naval Ordnance Safety and Security Activity (NOSSA) manages the program. The chief technical advisors are Code 644 at NSWC Carderock Division and Code 609A at NSWC Crane Division. This paper describes three battery designs that incorporate lithium ion technology, and the results of battery safety tests conducted in accordance with navy requirements.     

International Space Station power storage upgrade planned

As the Earth-orbit International Space Station (ISS) grows, it needs more power which is generated by solar panels. For periods in which the planet Earth occults sunlight, energy is stored in the biggest set of batteries ever flown in space. Reliability of power is important in a space station because a failure requires costly launch of replacement components. Even greater importance results when astronauts work in the station. A power failure that causes the astronauts to perish would be a very serious event. The first battery-containing "integrated equipment module" was launched November 30, 2000 and installed on port 6 of the International Space Station. Two more modules will be launched by the United States; to be launched in 2004 is the European Space Agency's "attached COLUMBUS APM laboratory," which will have its own power system. Unexpected battery-related events occurred in the integrated equipment module during its first year-and-a-half in orbit. The problems and their solutions were described in papers presented at the 37/sup th/ Intersociety Energy Conversion Engineering Conference. Since the International Space Station carries more battery cells than any other spacecraft, the in-flight performance data from its battery assembly can be useful to engineers who design power supplies for other spacecraft. We, therefore, summarize the battery development process, the adopted design, and an unexpected in-flight battery degradation and its correction.     

基于STM32的电池不正确使用检测装置设计

鉴于电池错误使用检测中,存在燃烧和爆炸的危险,为了测试人员和设备的安全,采用了STM32F103 VET6微控制器平台作为下位机,个人电脑作为上位机,在电流检测中采用霍尔电流传感器,设计了一种的分离式电池错误使用数据采集处理装置,上位机通过串口通讯,对下位机发送过来的检测的电压、电流数据进行采集和处理,在上位机中显示各个电池通道的数据并进行存储。通过软硬件设计制作,实现了装置功能,保证了测试人员的安全。     

Hybrid power source for manportable applications

In this paper, we present the results of work with a hybrid power system made of a fuel cell and rechargeable battery with pulse power capability. This hybrid power source successfully ran pulse power load based on the power profile of the present and future manportable military electronics and communications equipment. The hybrid consisted of a 35 W proton exchange membrane fuel cell (PEMFC) stack in parallel with a Li-ion battery. In this work, two cyclic load scenarios were utilized. Each consisted of a baseline load for 9 minutes followed by a higher pulse load for 1 minute. One test profile consisted of 20 W (baseline)/40 W (pulse) load, whereas, the second was 25 W/50 W. Under both scenarios, the hybrid provided significant enhancements in performance over the individual components tested separately. These results are discussed and analyzed. Also discussed are possible future implications of such technology and approach.     

Industrial battery technologies and markets

Industrial battery market segments generally fall into two major categories--traction batteries, also called motive power batteries; and stationary batteries, also referred to as standby power batteries. The major industrial battery subcategories are discussed. Industrial trucks and rail and mine vehicles represent two major subcategories of motive power batteries. Industrial trucks include forklifts, automated guided vehicles (AGVs), various types of towing vehicles, floor cleaning equipment and so forth. Battery-powered rail and mine vehicles are used in mines where gas is present that could be ignited by spark ignition engines. Locomotive starting batteries and railcar emergency power batteries are also included in the second subcategory. The distinction is beginning to blur between valve-regulated industrial batteries and golf cart or marine batteries. Both industrial and SLI(starting/lighting/ignition)-derivative batteries are competing for markets in the future. The future trends in industrial battery production in Japan, USA and Europe are discussed     

Electric-vehicle batteries

Electric vehicles that can't reach trolley wires need batteries. In the early 1900's electric cars disappeared when owners found that replacing the car's worn-out lead-acid battery costs more than a new gasoline-powered car. Most of today's electric cars are still propelled by lead-acid batteries. General Motors in their prototype Impact, for example, used starting-lighting-ignition batteries, which deliver lots of power for demonstrations, but have a life of less than 100 deep discharges. Now promising alternative technology has challenged the world-wide lead miners, refiners, and battery makers into forming a consortium that sponsors research into making better lead-acid batteries. Horizon's new bipolar battery delivered 50 watt-hours per kg (Wh/kg), compared with 20 for ordinary transport-vehicle batteries. The alternatives are delivering from 80 Wh/kg (nickel-metal hydride) up to 200 Wh/kg (zinc-bromine). A Fiat Panda traveled 260 km on a single charge of its zinc-bromine battery. A German 3.5-ton postal truck traveled 300 km with a single charge in its 650-kg (146 Wh/kg) zinc-air battery. Its top speed was 110 km per hour     

Hubble performance on-orbit

A summary of the Hubble Space Telescope (HST) nickel-hydrogen (NiH/sub 2/) battery performance from launch to the present. Over the life of HST vehicle configuration, charge system degradation and failures, together with thermal design limitations, have had a significant effect on the capacity of HST batteries. Changes made to the charge system configuration to protect against power system failures and to maintain battery thermal stability resulted in undercharging of the batteries. This undercharging resulted in decreased usable battery capacity as well as battery cell voltage/capacity divergence. This cell divergence was made evident during on-orbit battery capacity measurements by a relatively shallow slope of the discharge curve following the discharge knee. Early efforts to improve battery performance have been successful. On-orbit capacity measurement data indicates increases in the usable battery capacity of all six batteries as well as improvements in the battery cell voltage/capacity divergence. Additional measures have been implemented to improve battery performance, however, failures within the HST Power Control Unit (PCU) have prevented verification of battery status.     

飞机碱性电瓶释压阀压力测试仪的研制

根据飞机维护手册中对碱性电瓶释压阀压力的测试要求,研制成功了一台专用释压阀压力测试仪。讨论了该测试仪的基本机构,气压的产生和压力信号的采集,信号放大器和报警电路的设计方法。     

US Army Research Laboratory power sources R&D programs

The current status and thrust of the US Army Research Laboratory's battery and fuel cell R&D programs that support emerging electronic battlefield equipment applications are reviewed. Major technical barriers are identified along with the approaches proposed to solve these anticipated problems     

Evaluation of active hybrid fuel cell/battery power sources

Hybrid fuel cell/battery power sources have potentially widespread uses in applications wherein the power demand is impulsive rather than constant. Interposing a dc/dc converter between a fuel cell and a battery can create two configurations of actively controlled hybrid fuel cell/battery power sources. Those two configurations are compared using both theory and experiment with special attention to the peak power enhancement, and power losses in the converter. Both of the defined configurations were built, using a 35 W polymer electrolyte membrane (PEM) fuel cell, an 8-cell lithium-ion battery pack, and a high-efficiency power converter. Both two configurations yielded a peak power output of 135 W, about 4 times as high as the fuel cell alone could supply, with only a slight (13%) increase of weight. The converter losses were quantitatively analyzed. Which of the two configurations yields a smaller loss depends on the load power demand characteristics including peak power and load duty ratio. The study results provide guidance for the design of hybrid sources according to the particular load power requirements.     

Safety tests of lithium 9-volt batteries for Navy applications

COTS batteries are relatively inexpensive, readily accessible, and extremely versatile. These attributes allow the military to save time and money during the research and development stages. Of these COTS batteries, a 9-Volt (9 V) lithium/manganese dioxide battery is the subject of this paper. This 9 V battery has the ability to provide a low magnetic signature, which is very important to the Navy for many applications, Also, it is Underwriters Laboratories (UL) listed at the unit level; however, these UL tests cannot be directly related to the safety of these 9 V batteries when they are combined in various series and parallel configurations. Naval Surface Warfare Center (NSWC) Carderock was tasked to rate the safety of several such specialized battery packs. It was found that packs consisting of two 9 V batteries in parallel were relatively safe, experiencing no violent behavior. Battery packs with six 9 Vs in parallel vented and deformed the 9 V batteries, but no smoke or flames were noticed. A battery pack with thirty 9 V batteries, 2 in series with 15 legs, experienced venting, smoke, and flames under certain circumstances, After testing, the six and thirty 9 V packs were required to include the addition of various safety devices     

AGV技术发展综述

AGV是现代自动化物流系统中的关键设备之一,它以电池为动力,装备有电磁或光学等自动导引装置,能够独立自动寻址,并通过计算机系统控制完成无人驾驶作业.本文总结概括了AGV的发展概况,介绍了AGV的工作原理和应用领域,论述了AGV的关键技术及最新技术成果,为今后进一步设计出更好的AGV提供了参考.     

军用装备采购费用评估中的神经网络模型

在BP神经网络理论指导的基础上,从影响装备采购费用的因素出发,根据BP神经网络的多层结构,运用反向传播算法(BP算法)构建战斗机采购费用BP网络模型;同时,运用BP网络模型对已知采购价格的5种类型军事装备进行了采购费用估算和MATLAB仿真,取得了比较满意的结果,达到了提高装备采购费用的预测速度和精度的目的,显现了BP神经网络方法的优点,为军用装备采购价格的预测提供了一种新的有效的方法。     

LEACH协议的改进与仿真研究

无线传感器网络由能量受限的节点组成,高效节能的路由算法是路由设计的关键问题。在LEACH算法的基础上,提出了一种新的分簇式路由策略,从簇头个数的确定、簇头选举方法对LEACH算法进行了改进,数据传输方式允许采用多跳方式与基站节点通信,仿真结果表明该算法具有降低网络能耗、延长网络生命周期的优点。     

民机数据总线信号综合测试仪

介绍的民机数据总线信号测试仪综合了当前民机上主要采用的ARINC429、ARINC419、CSDB和RS232等数字式航空数据总线规范的接口，具有和这些总线接口设备通讯的能力，可以灵活方便地应用于机载设备检测，装机交联实验当中。     

燃料电池无人机动力系统方案设计与试验

针对燃料电池为主能源的无人机（UAV）动力系统,设计了纯燃料电池动力系统、燃料电池/蓄电池（简称燃蓄）被/主动混合动力系统3种拓扑结构方案。以空冷质子交换膜燃料电池为例,搭建了燃料电池动力系统方案一体化试验平台。考虑阶梯型和阶跃型2种加载形式,试验研究了燃料电池自身的动态特性和启动特性。以阶梯型功率剖面的加载形式,试验研究了纯燃料电池动力系统放电特性;以无人机典型任务剖面作为加载形式,开展燃蓄被/主动混合动力系统对比试验研究。试验结果表明：纯燃料电池动力方案适用于低机动小型无人机,燃蓄被动混合方案可满足小型无人机大机动飞行,燃蓄主动混合方案系统可适应中大型无人机更长航时飞行。     

The Hy-StorTM battery

The Hy-Stor^TM Battery is a rechargeable battery being developed for electric vehicles and other large battery applications. The battery combines the high energy storage capability of metal hydride alloys with the high cycle life and discharge rate capabilities of nickel-hydrogen cells. It is a hybrid battery concept that offers potential performance, economic and safety advantages over other large battery technologies. Very recent developments indicate that much smaller batteries can also be produced to meet the needs of the portable computer and other portable electronic device markets. Initial tests demonstrated the ability of a metal hydride storage system to achieve high cycle life when absorbing hydrogen that was saturated with battery electrolyte solution and then passed through a purifier. Based on positive test results, a patent for the Hy-Stor battery was applied for and granted     

Considerations regarding the comparison of traction batteries

S.E.A. has been developing, since 1983, the zinc-flow-battery to be ready for mass production. In 1993 the Boston based Power Cell Corporation (PCC) acquired S.E.A. and the new company intends to erect a facility to produce 150.000 kWh at the end of 1994. Since 1985 zinc-flow-batteries are used to power electric-vehicles in capacities between 5 kWh and 45 kWh at voltages between 48 V and 216 V. A 22.5 kWh/96 V battery assembled in a Fiat-Panda is shown, which achieves 260 km per charge at 50 km/h constant. This Panda participated in several rallies. A purpose designed 15 kWh/144 V battery for the Hotzenblitz-EV is also shown, which demonstrates the design-flexibility of the battery. The battery is mounted from underneath the car body between the four wheels and does not consume valuable space in the front or rear of the car. This position is a significant contribution to the safety of passengers. Mass production for this EV is foreseen in 1995. About 50,000 kms of testing experience partially in direct comparison with originally assembled lead acid batteries showed results with zinc-flow-battery equipped EVs, which were significant better than was expected. Referring to about the same battery weight a two- to threefold range was experienced with the zinc-flow-system independent of the driving cycle and independent of the battery capacity compared     

Portable power source needs of the future Army-batteries and fuelcells

This paper describes the US Army's future needs for silent portable power in the area of batteries and fuel cells. These needs will continue to increase as a result of the introduction of newer types of equipment, the increasing digitization of the battlefield, and future integrated Soldier Systems. Current battery programs are aimed at improved, low-cost primary batteries, and rechargeable batteries with increased energy densities. The Army fuel cell program aimed at portable systems capable of the order of 150 W is also described     

Hybrid power sources for Land Warrior scenario

Hybrid systems utilizing a zinc-air battery or a Proton Exchange Membrane Fuel Cell (PEMFC) as the high energy density component coupled with a rechargeable battery (lead-acid or nickel-metal hydride) or electrochemical capacitor (EC) bank as the high power density component were tested under a high-pulse application load, Land Warrior (LW). The hybrid power sources successfully operated the LW cyclic load beyond the capabilities of the specific single chemistry systems studied. The zinc-air battery hybrids allowed approximately triple the operation time of PEMFC hybrids. The best performing hybrid system was the zinc-air battery/lead-acid battery. It provided the greatest operating voltage and longest operating time