Evaluation of active hybrid fuel cell/battery power sources

Hybrid fuel cell/battery power sources have potentially widespread uses in applications wherein the power demand is impulsive rather than constant. Interposing a dc/dc converter between a fuel cell and a battery can create two configurations of actively controlled hybrid fuel cell/battery power sources. Those two configurations are compared using both theory and experiment with special attention to the peak power enhancement, and power losses in the converter. Both of the defined configurations were built, using a 35 W polymer electrolyte membrane (PEM) fuel cell, an 8-cell lithium-ion battery pack, and a high-efficiency power converter. Both two configurations yielded a peak power output of 135 W, about 4 times as high as the fuel cell alone could supply, with only a slight (13%) increase of weight. The converter losses were quantitatively analyzed. Which of the two configurations yields a smaller loss depends on the load power demand characteristics including peak power and load duty ratio. The study results provide guidance for the design of hybrid sources according to the particular load power requirements.     

An energy management system to improve electric vehicle range andperformance

An electric vehicle (EV) energy management system (EMS) developed to accurately predict and extend the usable driving range and the life of the battery pack is discussed. The EMS monitors and records battery state of charge, vehicle performance, power consumption of key components, and driver's actions. Convenient drive inputs in conjunction with memorized energy consumption profiles allow accurate prediction of driving range and selection of appropriate recharging profiles. EV range extension is accomplished by identifying inefficient use of energy, resulting in EMS modification of energy usage by offending subsystems or EMS suggestion to the driver of improved driving habits or vehicle use. Factors affecting the accuracy of range prediction and the amount of range extension are described     

航空蓄电池能量均衡技术研究

航空电池组中单体电池之间会逐渐出现不一致性,会降低电池组性能和使用寿命,甚至引发安全事故。本文提出了一种基于主动均衡的航空蓄电池组能量均衡系统结构,提出了一种能量集中式双向传递的Cúk型均衡电路,设计了顶部均衡和底部均衡的均衡控制策略。开发了航空镍镉蓄电池能量均衡系统,进行了镍镉电池组能量均衡实验分析,实验结果表明新型能量均衡器具有均衡速度快、均衡电池单体可任意选择、能量双向传递的优点,通过电池组能量均衡控制能明显改善电池组内单体之间的不一致性,提高电池组容量利用率和使用寿命。     

Fast intelligent battery charging: neural-fuzzy approach

This paper focuses on the design of a super fast battery charger based on National's proprietary neural network based NeuFuz technology. In this application, we have used a NiCd battery pack as the test vehicle. However, this technology can be extended to other chemistries such as Ni-MH, Li-ion, etc. This technology allows the designer to accurately model the charge controller using a neural network, based on battery charge characteristics provided by the manufacturer. This approach continuously monitors the battery status, and modifies the charge current accordingly. It also eliminates the need for standard charge termination methods used in today's conventional chargers. The result is super fast charging in 20 to 30 minutes, and increased battery life. A low cost embedded controller (COP8) performs all the fuel-gauging and charge control functions by processing data obtained from the battery circuitry     

Tests of a full-sized mechanically rechargeable zinc-air battery inan electric vehicle

A mechanically rechargeable zinc-air battery that has high power density and fast refueling capability is described. The battery is built from modules of 32 or 44 cells connected in series, and the modules can be arranged in any combination of series and parallel connections, and in practical quantity, according to the requirements of the vehicle, motor, and controller. The results of laboratory and in-vehicle tests of a zinc-air battery consisting of two 32-cell modules connected in series, with nominal voltage of 75 V and nominal capacity of 216 Ah, are presented     

超大功率电推进电源处理单元关键技术研究

针对深空探测等空间任务对超大功率(10kW~100kW范围)电推进系统的需求,通过对国内外超大功率电推进技术的调研,提出了一种50kW超大功率霍尔电推进系统电源处理单元（Power Processing Unit,PPU）设计方案,重点对核心的阳极电源关键技术进行研究,提出了四管Buck-Boost变换器和三相LLC谐振变换器级联的设计方案,为我国超大功率PPU的发展提供了技术参考。     

A maximum power transfer battery charger for electric vehicles

A battery charger is described that uses an on-line microcontroller to maximize its output power. This is done by always operating at either the maximum allowable input current or the thermal limit imposed by the charger itself. In this case the thermal limit is determined by the junction temperatures of the two main insulated gate bipolar transistors (IGBTs). Since direct measurement of these temperatures is impractical, they must be calculated by a computer algorithm that uses various on-line measurements. Experimental results for an 8 kW charger indicate a reduction in the bulk charging time of about 26% when used with a set of NiFe batteries.     

Electrical power distribution on space based radar satellites

The radar payload on a space-based radar (SBR) satellite could require tens of kilowatts of power distributed to many small loads over a large area. This poses special problems for the power distribution and control system (PDCS). A study that examined the power requirements of an SBR spacecraft is reported. A baseline prime power system, generating about 30 kW, was derived. The proposed distribution network would transmit 240 V at 20 kHz. The voltage would be downconverted in one converter for about 100 transmit/receive modules. The design considerations are discussed, and the baseline PDCS is described     

Bipolar nickel-metal hydride batteries for aerospace applications

Electro Energy Inc. (EEI) is developing high power, long life, bipolar nickel-metal hydride batteries for aerospace applications. Bipolar nickel-metal hydride designs allow for high energy and high power designs with a 25 percent reduction in both weight and volume as compared to prismatic and/or cylindrical Ni-MH designs. Utilizing a sealed wafer cell design EEI has demonstrated a 1.2 kW/kg power capability. Prototype designs have achieved 70 Wh/kg. Designs studies show 80 Wh/kg are achievable with EEI's state-of-the-art technology. The sealed wafer cell is the building block for EEI's high power and high voltage bipolar batteries making the assembly easy and significantly lower in cost. Satellite and aircraft batteries are being developed which provide high power and long life. Sealed cells now show excellent rate capability and life. Cells tested in a low earth orbit (LEO) cycle have reached 9000 cycles and continue on test. High power, bipolar battery designs are ideal in applications where using conventional aerospace battery technology would require excessive capacity; weight and volume, thereby reducing usable payload on the vehicle     

Global avionics in the future

The following topics are discussed: new batteries for old airplanes; new charge controls for lengthening battery life; fast methods for batteries charging; AC conductance measurement based battery testing; pulse power; bipolar lead-acid batteries vs supercapacitors; Ni electrode cells for spacecraft; worn-out battery disposal; recycling technology; vehicle batteries cost; high energy content batteries; and energy storage for electric utilities     

Electrical power on a 30 kW space-based radar satellite

An electrical power system for a space-based radar satellite is described. When the radar is on, its transmitter needs an average DC power of 30 kW. The problem of distributing the power efficiently in pulses to many transmit/receive modules is addressed. System requirements include a high-voltage battery and transmission line, load-sharing between the solar array, and the battery during sunlit periods, and a 25-kW solar array. A scaled-down version of the power system for a proof-of-concept demonstration is described     

ZCS-PWM boost rectifier with high power factor and low conduction losses

A new single-phase high power factor rectifier is proposed, which features regulation by conventional pulsewidth modulation (PWM), soft commutation, and instantaneous average line current control. A new zero-current-switching PWM (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the switches and zero-voltage-switching (ZVS) in the diodes. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 kW, operating 60 kHz, with an input ac voltage of 220 V/sub rms/ and an output voltage 400 V/sub dc/ has been implemented in laboratory. An efficiency of 97.2% and power factor near 0.99 has been measured. The analysis and design of the control circuitry are also presented.     

基于金属铝水反应的固体氧化物燃料电池/氦氙布雷顿循环动力系统研究

为提高闭式动力装置续航,本文建立了一种基于金属铝水反应的闭式布雷顿循环与固体氧化物燃料电池(solid oxide fuel cell,SOFC)联合动力装置。本文以100 kW为输出功率为设计目标进行数学模型的建立,通过布雷顿循环与SOFC循环换热特点进行迭代分析,分别以最大化铝水放热量和提高铝水反应热品质为目标搭建了两个动力系统,并确定了联合动力装置的功率分配和主要参数的设计。结果表明：以提高铝水反应热品质为目标的系统在效率和能量密度方面更具优势。SOFC输出功率占50.98kW,布雷顿循环占49.13kW,系统发电效率为40.02%。     

Self-Adapting dc Converter for Solar Spacecraft Power Supply Selbstanpassender Gleichstromwandler für die Energieversorgung eines Sonnensatelliten

The voltage-current characteristic of solar cells that provide power for a spacecraft can vary over a wide range. For maximum power transfer from the solar cells to the battery system a power converter has to be designed that adjusts its input impedance to a value equal to the output impedance determined by the operating power characteristic of the solar cells. This paper discusses a circuit and calculations for a design to match this condition. The proposed power converter is simple, lightweight, and reliable and will be used in the Sunblazer satellite.     

A study of volume versus frequency for soft switching IGBTconverters

Earlier references have described a new soft switched ZVS/ZCS (zero voltage switching, zero current switching) converter for IGBTs that allows operation above 20 kHz. Although frequencies above 20 kHz are now possible for IGBT converters, the optimum frequency for minimum volume may be below 20 kHz because of heat sink requirements. A comparative study considers the reactive component versus heat sink volume tradeoff for two 6 kW converters, one using ZVS/ZCS and the other using a more conventional circuit with hard switching     

电梯驱动系统测试台设计

介绍了采用四象限变频静止电源、ACS880变频器作为电梯驱动系统的试验电源和加载系统电源的电梯驱动系统测试台方案。测试台采用Yokogawa高精度WT1800E六通道电参数测量仪、CT系列宽频电流传感器和Kistler双量程转矩转速传感器,实现了电梯驱动系统的高精度测试；采用能量闭环回馈的方式进行对拖加载试验,能够满足30 kW及以下的电梯驱动系统的综合性能测试。方案试验结果表明:设备运行稳定可靠,试验控制灵活,操作简单方便,具有较高的设计参考价值。     

Design and technology of compact high-power converters

New material technologies such as Silicon Carbide (SiC) are promising in the development of compact high-power converters for next-generation power electronics applications. This paper presents an optimized converter design approach that takes into consideration non-linear interactions among various converter components, source and load. It is shown that with the development of high-temperature, high-power SiC power module technology, magnetic components and capacitors become important technology challenges, and cannot be ignored. A 50% improvement in power density is calculated for a 100 V-2 kV, 7 kW SiC DC-DC power converter operating at 150°C compared to a silicon power converter. The SiC power converter can be operated at junction temperatures in excess of 300°C (as compared to 150°C for a silicon power converter) with reasonable efficiency that potentially leads to a significant reduction in thermal management     

Battery charger design for the Columbus MTFF power system

A novel pulsewidth-modulated (PWM) dc-dc converter topology is proposed for the battery charge regulator (BCR) of the Columbus Man-Tended Free-Flyer (MTFF) power system. The system is a regulated bus system. Bus voltage control is implemented at the input of the BCR. The use of a conventional buck topology with PWM conductance control at the input results in a second-order behavior. A study of new PWM dc-dc converter topologies has been made to attain a suitable topology. The proposed converter topology is designed and a breadboard including the control loop has been built and tested. The experimental results show that the converter operates according to the design constraints.     

Design and integration of a solar AMTEC power system with anadvanced global positioning satellite

A 1,200-W solar AMTEC (alkali metal thermal-to-electric conversion) power system concept was developed and integrated with an advanced global positioning system (GPS) satellite. The critical integration issues for the SAMTEC with the GPS subsystems included: (1) packaging within the Delta II launch vehicle envelope; (2) deployment and start-up operations for the SAMTEC; (3) SAMTEC operation during all mission phases; (4) satellite field of view restrictions with satellite operations; and (5) effect of the SAMTEC requirements on other satellite subsystems. The SAMTEC power system was compared with a conventional planar solar array/battery power system to assess the differences in system weight, size, and operations, Features of the design include the use of an advanced multitube, vapor anode AMTEC cell design with 24% conversion efficiency, and a direct solar insolation receiver design with integral LiF salt canisters for energy storage to generate power during the maximum solar eclipse cycle, The modular generator design consists of an array of multitube AMTEC cells arranged into a parallel/series electrical network with built-in cell redundancy. Our preliminary assessment indicates that the solar generator design is scaleable over a 500 to 2,500-W range. No battery power is required during the operational phase of the GPS mission. SAMTEC specific power levels greater than 5 We/kg and 160 We/m² are anticipated for a mission duration of 10 to 12 years in orbits with high natural radiation backgrounds