考虑应力梯度的缺口疲劳寿命预测方法
Method for notched fatigue life prediction with stress gradient
-
摘要: 基于试样缺口根部区域应力分布规律,综合考虑了平均应力、应力梯度及尺寸效应的影响,发展了一种考虑梯度影响的缺口疲劳寿命预测方法.以TC4合金材料含两种形式缺口的试样为例,计算得到了缺口应力梯度影响因子和尺寸效应影响因子,并进行了疲劳寿命预测.寿命预测结果表明:引入缺口局部平均应力、应力梯度影响因子和尺寸效应影响因子可以较为全面地考虑缺口对试样疲劳寿命的影响,基于所发展的缺口疲劳寿命预测方法给出的TC4合金缺口试样疲劳寿命预测结果在2倍分散带以内.Abstract: A method for fatigue life prediction of notched specimen or real component when taking the effects of mean stress,stress gradient and dimensional size into consideration was developed based on the distribution of dimensionless stress at notch root of the specimen.The factors for stress gradient and dimensional size were calculated and the fatigue life was predicted for two types of notches machined with TC4 alloy.The results show that mean stress at notch root and the factors for stress gradient and dimensional size could reflect the effects of notch on the fatigue life.Predictions based on the developed approach give estimates falling within 2-fold scatter.
-
Key words:
- notched fatigue /
- mean stress /
- stress gradient /
- size effect /
- life prediction
-
[1] Topper T H,Wetzel R M,Morrow J.Neuber's rule applied to fatigue of notched specimens[J].Journal of Materials,1969,4(1):200-209. [2] Dowling N E,Brose W R,Wilson W K.Notched member fatigue life prediction by the local strain approach[J].Advances in Engineering Fatigue under Complex Loading SAE,1977,6(1):55-84. [3] Qylafku G,Azari Z,Gjonaj M,et al.On the fatigue failure and life prediction for notched specimens[J].Materials Science,1998,34(5):604-618. [4] Luca S.The theory of critical distances:a review of its applications in fatigue[J].Engineering Fracture Mechanics,2008,75(7):1706-1724. [5] Luca S,David T.An elasto-plastic reformulation of the theory of critical distances to estimate lifetime of notched components failing in the low/medium-cycle fatigue regime[J].Journal of Engineering Materials and Technology,2010,132(1):1-8. [6] Basquin O H.The exponential law of endurance tests[J].American Society for Testing and Materials Proceedings,1910,10(6):625-630. [7] Manson S S.Behavior of materials under conditions of thermal stress.:Heat Transfer Symposium,University of Michigan Engineering Research Institute,1953. [8] Coffin L F,Jr.A study of the effect of cyclic thermal stresses on a ductile metal[J].Transactions of ASME,1954,76:931-950. [9] Morrow J D.Cyclic plastic strain energy and fatigue of metals.Philadelphia,PA:In Internal Friction,Damping,and Cyclic Plasticity,ASTM,STP 378,American Society for Testing and Materials,1965:45-86. [10] Morrow J D.Fatigue design handbook section 3.2[J].SAE Advances in Engineering,Society for Automotive Engineers,1968,4(1):21-29. [11] Smith K N,Watson P,Topper T H.A stress-strain function for the fatigue of metals[J].Journal of Materials,1970,5(4):767-778. [12] Walker K.The effect of stress ratio during crack propagation and fatigue for 2024-T3 and 7075-T6 aluminum[J].American Society for Testing and Materials,1970,462(1):1-14. [13] 袁善虎,魏大盛,王延荣.FGH97缺口试样基于粘塑性本构的弹塑性响应分析[J].航空动力学报,2012,27(10):2348-2355. YUAN Shanhu,WEI Dasheng,WANG Yanrong.Analysis of elastoplastic in FGH97 notched specimens based on viscoplastic constitutive model[J].Journal of Aerospace Power,2012,27(10):2348-2355.(in Chinese) [14] Dowling N E.Mean stress effects in stress-life and strain-life fatigue[R].Society of Automotive Engineers,Inc.,Technical Paper F2004/51,2004. [15] Filippini M.Stress gradient calculations at notches[J].International Journal of Fatigue,2000,22(5):397-409. [16] Adib-Ramezani H,Jeong J.Advanced volumetric method for fatigue life prediction using stress gradient effects at notch roots[J].Computational Materials Science,2007,39(3):649-663. [17] YAO Weixing,XIA Kaiquan,GU Yi.On the fatigue notch factor, Kf[J].International Journal of Fatigue,1995,17(4):245-251. [18] Stamoulis K,Giannakopoulos A E.Size effects on strength,toughness and fatigue crack growth of gradient elastic solids[J].International Journal of Solids and Structures,2008,45(18/19):4921-4935. [19] 中国航空材料手册编辑委员会.中国航空材料手册[M].北京:中国标准出版社,1988.
点击查看大图
计量
- 文章访问数: 1799
- HTML浏览量: 4
- PDF量: 1836
- 被引次数: 0