Invar36合金端面铣削力研究
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Cutting Force in Face Milling of Invar36 Alloy
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    摘要:

    为了研究Invar36端铣过程中切削参数对切削力的影响规律,进行了 切削力的单因素实验。对比分析了Invar36与0Cr18Ni9的切削力,研究了切削过程中切削力 信号的产生及特征,并对加工过程中的动态切削力进行了频谱分析。分析了切削速度、每齿 进 给量和轴向切深对切削力的影响规律,建立了切削参数与切削力之间的数学模型。结果表明 :刀具坐〖WTBX〗标系内的径向分力Fr表征了工件对刀具后刀面的挤压作用, 单个切削周期 内的切向铣 削力Ft的峰值超前径向铣削力Fr的峰值。回归模型中的相关系数表明,切 削参数对切削力影响的 显著性依次为轴向切深、每齿进给量、切削速度。随着轴向切削力的增大,试件表层的 In var36晶粒扭曲程度更加明显,晶粒扭曲深度也随之加深。

    Abstract:

    The single factor design of experiment on face milling of Invar36 is conducted by using coated carbide ins ert to characterize the influence of cutting parameters on the cutting force. Th e frequency spectrum analysis of the dynamic milling force, and the generation a nd c haracteristics of cutting force signal during cutting process are studied. The milling force of Invar36 is also compared with that of 0Cr18Ni9. The cutting par am eters, including cutting speed, and feed and depth of cut, are taken into consid era tion to analyze the influence on the cutting force. The r esults show that radial component force in tool coordinate system reflects th e extrusion between flank face and workpiece, and the peak force of tangential c omponent is ahead of radial component force during a cutting cycle. The correla tion coefficient of regression model shows that the depth of cut has the greate st significance on the cutting force followed by feed, while the cutting speed h as the least influence on cutting force. And with the increase of axial cutting force, the degree and depth of grain distortion become larger.

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营国福,陈燕,傅玉灿,等. Invar36合金端面铣削力研究[J].南京航空航天大学学报,2014,46(5):713-719

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  • 在线发布日期: 2014-11-17
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