Numerical investigation of low cycle fatigue life for channel wall nozzles
doi: 10.13224/j.cnki.jasp.2018.07.003
Preliminary experiment on spontaneous ignition performances of cavity-based strut flameholder
-
摘要: The thermal-structural response and low cycle fatigue life of a three-dimensional (3D) channel wall nozzle with regenerative cooling were numerically investigated by coupling the finite volume fluid-thermal method, nonlinear finite element thermal-structural analysis and local strain methods. The nozzle had a high area ratio (nozzle exit area divided by throat area) under cyclic working loads. Parametric studies were carried out to evaluate the effects of channel structural parameters such as channel width, channel height, liner thickness and rib width. Results showed that the integrated effects of three-dimensional channel structure and load distribution caused serious strain, which mainly occurred at the intersectant regions of liner wall on the gas side and the symmetric planes of channel and rib. The cooling effect and channel structural strength were significantly improved as the channel width and height decreased, leading to substantial extension of the nozzle service life. On the other hand, the successive decrease in liner thickness and rib width apparently increased the strain amplitude and residual strain of channel wall nozzle during cyclic work, significantly shortening the service life. The present work is of value for design of the channel wall nozzle to prolong its cyclic service life.Abstract: The spontaneous ignition performances of a cavity-based strut flameholder were preliminarily investigated with spray distances of 5-50mm at atmospheric pressure, the air temperature and oxygen volume fraction were within the range of 750-900℃ and 13.4%-15.8%, Mach number ranged from 0.20-0.28. Results showed that the flameholder could be autoignited when the inlet temperature was above 850℃. As the inlet temperature increased, the performances of spontaneous ignition improved. When the inlet Mach number became larger, the temperature range for successful spontaneous ignition became narrower. With the increase of fuel injection distance, the autoignition performances of the stabilizer were improved. The cavity structure of the stabilizer could stabilize the flame.
-
Key words:
- spontaneous combustion /
- ignition /
- strut flameholder /
- bluff body /
- cavity /
- finite element method
-
[1] ROBERT L S.Overview of united states space propulsion technology and associated space transportation systems[J].Journal of Propulsion and Power,2006,22(6):1310-1333. [2] DOUGLAS J.Reusable rocket propulsion for space tourism vehicles[R].AIAA-2004-3742,2004. [3] KATHERINE P V,DOUGLAS P B.Space shuttle main engine:the relentless pursuit of improvement[R].AIAA-2011-7159,2011. [4] PAUL R G,WALTER S.Space shuttle main engine debris testing methodology and impact tolerances[R].AIAA-2005-3628,2005. [5] GEORGE P S.History of liquid-propellant rocket engines in Russia,formerly the soviet union[J].Journal of Propulsion and Power,2003,19(6):1008-1037. [6] JEFFRY F,FRITZ K,FRANK S.Development of channel wall nozzles for use on liquid propellant rocket engine[R].AIAA-2005-4306,2005. [7] ROY W M.Low-cycle fatigue analysis of a cooled copper combustion chamber[R].AIAA 74-1079,1974. [8] MUHAMMAD N.Implications of day temperature for a high-pressure-turbine blades low-cycle-fatigue life consumption[J].Journal of Propulsion and Power,2008,24(3):624-628. [9] POROWSKI J S,ODONNELL W J,BADLANI M L,et al.Simplified design and life prediction of rocket thrust chambers[J].Journal of Spacecraft,1985,22(2):181-187. [10] DAI X W,RAY A.Life prediction of the thrust chamber wall of a reusable rocket engine[J].Journal of Propulsion and Power,1995,11(6):1279-1287. [11] IN-KYUNG S,WILLIAM A.A subscale-based rocket combustor life prediction methodology[R].AIAA-2005-3570,2005. [12] JORG R R,MALTE R H,OSKAR J H.Optimization of geometric parameters of cryogenic liquid rocket combustion chambers[R].AIAA-2001-3408,2001. [13] JORG R R,OSKAR J H,EVGENY B Z.Influence of time dependent effects on the estimated life time of liquid rocket combustion chamber walls[R].AIAA-2004-3670,2004. [14] RAO G.Spike nozzle contour for optimum thrust[J].Ballistic Missile and Space Technology,1961,2(1):92-101. [15] WINTERFELDT L,STENSTROM E.Functional aspects on laser welded sandwich walls for rocket engine nozzles[R].AIAA-2001-3695,2001. [16] BOMAN A,HAGGANDER J.Laser welded channel wall nozzle design,manufacturing and hot gas testing[R].AIAA 99-2750,1999. [17] VINOD K A,STEVEN M A.Viscoplastic analysis of an experimental cylindrical thrust chamber liner[J].AIAA Journal,1992,30(3):781-789. [18] WEISS J M,SMITH W A.Preconditioning applied to variable and constant density flows[J].AIAA Journal,1995,33(11):2050-2057. [19] CHOI Y,MERKLE C L.Time-derivative preconditioning for viscous flows[R].AIAA 91-1652,1991. [20] MARCUS B,JURGEN D,ROLAND E.Application of a discontinuous Galerkin method to discretize acoustic perturbation equations[J].AIAA Journal,2011,49(5):898-908. [21] JOHN J E,RONALD F Z.Thrust chamber life prediction:Volume 1 mechanical and physical properties of high performance rocket nozzle materials[R].NASA CR-134806,1975. [22] SUNG I K.Fatigue life prediction of liquid rocket engine combustor with subscale test verification[D].West Lafayette:Purdue University,2006. [23] JAMES G,LEILA J L.Fatigue crack initiation and propagation in aileron lever using successive-initiation modeling approach[J].Journal of Aircraft,2011,48(4):1387-1395. [24] MANSON S S,HALFORD G.A method of estimating high temperature low cycle fatigue behavior of materials[R].NASA TMX-52270,1967.
点击查看大图
计量
- 文章访问数: 981
- HTML浏览量: 1
- PDF量: 1015
- 被引次数: 0